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Section 19 (3.7L Engine (Service Information)): Installation: Installation

WARNING: This page is about a different car, the 2011 RAM Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Connecting Right Side Body Ground Strap
GC0082828Courtesy of CHRYSLER LLC
Fig 2: Connecting Left Side Body Ground Strap
GC0082829Courtesy of CHRYSLER LLC
  1. Position the engine in the vehicle.
  2. Install both left and right side engine mounts onto engine.
  3. Raise the vehicle.
  4. Install the transmission bellhousing to engine mounting bolts. Tighten the bolts to 41 N.m (30 ft. lbs.).
  5. Tighten the engine mount thru bolts.
  6. Install the torque convertor bolts.
  7. Connect the ground straps on the left (2) and right (3) side of the engine. Refer to Fig 1 and Fig 2.
    Fig 3: STARTER REMOVAL/INSTALLATION - 3.7L/4.7L - AUTOMATIC TRANSMISSION
    GC0083515Courtesy of CHRYSLER LLC
  8. Install the starter (4). Refer to Fig 3.
  9. Connect the crankshaft position sensor.
  10. Install the engine block heater power cable, if equipped.
    Fig 4: Structural Cover
    GC0092017Courtesy of CHRYSLER LLC
    CAUTION:

    The structural cover requires a specific torque sequence. Failure to follow this sequence may cause severe damage to the cover.

  11. Install the structural cover. Refer to Fig 4.
    NOTE:

    New clamps must be used on exhaust manifold flanges. Failure to use new clamps may result in exhaust leaks.

  12. Install the left and right exhaust pipes.
  13. Connect the left and right oxygen sensors.
  14. Lower vehicle.
  15. Remove the engine lift plate.
  16. Connect the knock sensors.
  17. Connect the engine to body ground straps at the left side of the cowl.
    Fig 5: Intake Manifold Bolt Tightening Sequence
    GC0082827Courtesy of CHRYSLER LLC
  18. Install the intake manifold. Refer to Fig 5.
  19. Install the engine oil dipstick tube.
  20. Install the power brake booster vacuum hose.
  21. Install the breather hoses.
  22. Install the PCV hose.
  23. Install the fuel rail.
  24. Install the coil over plugs.
    Fig 6: Identifying Throttle Position Sensor & IAC Motor
    GC0083514Courtesy of CHRYSLER LLC
  25. Connect the engine wiring harness at the following points: Refer to Fig 6.
    • Intake air temperature (IAT) sensor (4)
    • Fuel Injectors
    • Throttle Position (TPS) Switch (2)
    • Idle Air Control (IAC) Motor (3)
    • Engine Oil Pressure Switch
    • Engine Coolant Temperature (ECT) Sensor
    • Manifold Absolute Pressure MAP) Sensor
    • Camshaft Position (CMP) Sensor
    • Coil Over Plugs
    • Crankshaft Position Sensor
    Fig 7: Generator Removal/Installation
    GC0082826Courtesy of CHRYSLER LLC
  26. Reinstall the radiator/cooling module assembly.
  27. Connect lower radiator hose.
  28. Connect upper radiator hose.
  29. Connect throttle and speed control cables.
  30. Install the heater hose assembly.
  31. Install coolant recovery bottle.
  32. Install the power steering pump.
  33. Install the generator (3). Refer to Fig 7.
    Fig 8: A/C Compressor Removal & Installation
    GC0082825Courtesy of CHRYSLER LLC
  34. Install the A/C compressor (2). Refer to Fig 8.
  35. Install the drive belt.
  36. Install the fan shroud with the viscous fan assembly.
  37. Install the radiator core support bracket.
  38. Install the air cleaner assembly.
  39. Refill the engine cooling system.
  40. Recharge the air conditioning.
  41. Check and fill engine oil.
  42. Connect the battery negative cable.
  43. Start the engine and check for leaks.
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