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Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1575 (6.7L Diesel - DTCS P24A2 To U3017 - 2500 Hd) >> DTC Troubleshooting >> P2503-Charging System Output Low >> Diagnostic Test

Diagnostic Test

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK FOR AN ACTIVE DTC 
    NOTE:

    Batteries must be fully charged and capable of passing a battery load test. The generator belt tension must be within specification. Inspect the vehicle for any aftermarket equipment that may exceed the maximum Generator output.

    1. Turn the ignition on.
    2. With the scan tool, erase DTCs.
    3. Turn the ignition off for 75 seconds.
    4. Start the engine and let idle for up to five minutes.
    5. With the scan tool, read DTCs.

      Did the DTC return as Active or Pending?

      Yes 

      • Go To  2

      No 

  2. CHECK THE GENERATOR FOR PROPER OPERATION 
    1. Turn the ignition off.
    2. Disconnect the Generator field harness connector.
      NOTE:

      Check connectors - Clean/repair as necessary.

    3. Measure the resistance between the Generator field terminals at the Generator.

      Is the resistance between 0.5 and 15.0 Ohms?

      Yes 

      • Go To  3

      No 

      • Replace the Generator in accordance with the service information.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  3. CHECK THE (K20) GENERATOR FIELD CONTROL CIRCUIT FOR A SHORT TO GROUND 
    1. Disconnect the PCM C1 harness connector.
      NOTE:

      Check connectors - Clean/repair as necessary.

    2. Measure the resistance between ground and the (K20) Generator Field Control circuit at the Generator field harness connector.

      Is the resistance below 10k Ohms?

      Yes 

      • Repair the (K20) Generator Field Control circuit for a short to ground.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  4
  4. CHECK THE (K20) GENERATOR FIELD CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE 
    1. Measure the resistance between of the (K20) Generator Field Control circuit between the Generator field harness connector and the PCM C1 harness connector.

      Is the resistance below 5.0 Ohms?

      Yes 

      • Go To  5

      No 

      • Repair the (K20) Generator Field Control circuit for an open or high resistance.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  5. CHECK RELATED HARNESS CONNECTIONS 
    1. Disconnect all PCM harness connectors.
    2. Disconnect all related in-line harness connections (if equipped).
    3. Disconnect the related component harness connectors.
    4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
      • Proper connector installation.
      • Damaged connector locks.
      • Corrosion.
      • Other signs of water intrusion.
      • Weather seal damage (if equipped).
      • Bent terminals.
      • Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
      • Terminals that have been pushed back into the connector cavity.
      • Check for spread terminals and verify proper terminal tension.

      Repair any conditions that are found.

    5. Connect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
    6. Connect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
    7. Connect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
    8. With the scan tool, erase DTCs.
    9. Test drive or operate the vehicle in accordance with the when monitored and set conditions.
    10. With the scan tool, read DTCs.

      Did the DTC return?

      Yes 

      No 

      • The wiring or poor connection problem has been repaired.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .