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Turbocharger System: Turbocharger: Removal: Removal

WARNING: This page is about a different car, the 2012 RAM Pickup and 2012 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Turbocharger Components
GC0108454Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect the negative battery cable on both batteries.
  2. Disconnect and re-position the right hand side positive battery cable.
  3. Drain the coolant from the radiator and engine. Refer to STANDARD PROCEDURE .
  4. Remove the air filter housing. Refer to AIR CLEANER, REMOVAL, 6.7L .
  5. Disconnect the crankcase vent hose at the turbocharger air intake.
  6. Remove the intake air tube at the turbocharger (5).
  7. Remove the charge air cooler inlet tube at the turbocharger inlet (4).
  8. Disconnect the turbocharger speed sensor electrical connector.
  9. Disconnect the turbocharger actuator electrical connector (6).
  10. Remove the turbocharger oil pressure line (3).
  11. Remove the turbocharger coolant lines at the engine block and turbocharger.
    Fig 2: Engine Support Fixture Tool 8534B
    GC0108626Courtesy of CHRYSLER GROUP, LLC
  12. Remove the right side wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL and SHIELD, SPLASH, REAR WHEELHOUSE, REMOVAL .
  13. Lower the vehicle.
  14. Install the engine support fixture tool (special tool #8534B, Fixture, Driveline Support) (1).
  15. Remove the right hand side engine mount. Refer to INSULATOR, ENGINE MOUNT, FRONT, REMOVAL, 6.7L  and INSULATOR, ENGINE MOUNT, REAR, REMOVAL, 6.7L .
    Fig 3: Turbocharger Exhaust Outlet V-Clamp
    GC0108627Courtesy of CHRYSLER GROUP, LLC
  16. Raise and support the vehicle.
  17. Remove the exhaust steady rest bracket from transmission.
  18. Remove the V-clamp (1) from the turbocharger exhaust outlet.
    Fig 4: Turbocharger & Drain Tube
    GC0108623Courtesy of CHRYSLER GROUP, LLC
  19. Remove the turbocharger drain tube (2) at the turbocharger (1).
  20. Remove the turbocharger drain tube from the cylinder block.
  21. Lower the vehicle.
  22. Remove and re-position the grid heater relay from the battery tray.
  23. Using Tool (special tool #9866, Wrench, Turbo Charger Bolt), remove the turbocharger to exhaust manifold mounting nuts.
  24. Remove the turbocharger (1) from the vehicle by lifting from the top of the engine compartment.
  25. Clean the turbocharger mating surfaces.
  26. Inspect the turbocharger for damage, if necessary replace the turbocharger. Refer to TURBOCHARGER, INSPECTION, 6.7L .
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