Diagnostic Test
WARNING: This page is about a different car, the 2016 RAM 3500 HD. However, it is still accessible from the selected car via links, so may be relevant.
- CHECK FOR AN ACTIVE DTC
- With the scan tool, read TCM DTCs and record on the repair order.
- Record the Event Data and Environmental Data.
- With the scan tool, erase DTCs.
- Using the recorded Event and Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read TCM DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Go To 4
- CHECK FOR PCM DTCS
- With the scan tool, read PCM DTCs.
Are any PCM DTCs set?
Yes
- Repair PCM DTCs. Refer to DTC INDEX - 2500 HD & 3500 HD .
No
- Go To 3
- With the scan tool, read PCM DTCs.
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Event and Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read PCM DTCs.
Did the DTC return?
Yes
- Replace the Powertrain Control Module (PCM) in accordance with the Service information. Refer to MODULE, POWERTRAIN CONTROL, REMOVAL or MODULE, POWERTRAIN CONTROL, 6.7L DIESEL, REMOVAL .
- Perform the TRANSMISSION VERIFICATION TEST. Refer to AS69RC TRANSMISSION VERIFICATION TEST .
No
- Perform the TRANSMISSION VERIFICATION TEST. Refer to AS69RC TRANSMISSION VERIFICATION TEST .
- Test complete.
- CHECK WIRING AND CONNECTORS
- The conditions necessary to set the DTC are not present at this time.
- Using the schematics as a guide, inspect the wiring and connectors specific to this circuit.
- Wiggle the wires while checking for shorted and open circuits.
- Check for any Service Bulletins that may apply.
Were there any problems found?
Yes
- Repair as necessary.
- Perform the TRANSMISSION VERIFICATION TEST. Refer to AS69RC TRANSMISSION VERIFICATION TEST .
No
- Test complete.