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Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1224 (Emissions Control - 2500 Hd & 3500 Hd) >> Exhaust Gas RECIRCULATION Valve, 6.7L Diesel >> Valve, Exhaust Gas RECIRCULATION (EGR) Cooler Bypass >> Installation >> Installation

Valve, Exhaust Gas RECIRCULATION (EGR) Cooler Bypass: Installation: Installation

WARNING: This page is about a different car, the 2016 RAM 3500 HD and 2016 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: EGR Cooler Exploded View
GC0110293Courtesy of CHRYSLER GROUP, LLC
  1. Clean gasket mating surfaces on castings (4) and (15).
  2. Position EGR cooler bypass valve assembly (15) to EGR cooler (1).
  3. Position new gasket (3) between exhaust transfer connection castings (4) and bypass valve (15).
  4. Install bolts (5) and (14). Do not tighten bolts at this time.
    Fig 2: EGR Bypass Valve Mounting
    GC0110295Courtesy of CHRYSLER GROUP, LLC
  5. Install the inside bracket bolts (1). Tighten bolts (1) to 10 N.m (89 in. lbs.).
    Fig 3: Outside Bracket Mounting Bolt
    GC0155401Courtesy of CHRYSLER GROUP, LLC
  6. Install the outside bracket bolts (2). Tighten bolts (2) to 24 N.m (18 ft. lbs.).
    Fig 4: EGR Bypass Valve Harness Connector & Exhaust Pressure Sensor Wire Harness Connector
    GC0155426Courtesy of CHRYSLER GROUP, LLC
  7. Connect EGR bypass valve harness connector (1).
  8. Connect the exhaust pressure sensor wire harness connector (2).
    Fig 5: EGR Cooler Exploded View
    GC0110293Courtesy of CHRYSLER GROUP, LLC
  9. Tighten bolts (5) and (14) to 24 N.m (18 ft. lbs.).
  10. Install lower heat shield (9), bolts (10), and nut (8). Tighten nut/bolts to 10 N.m (89 in. lbs.).
  11. Install upper heat shield (6) and nuts (7). Tighten nuts to 10 N.m (89 in. lbs.).
    Fig 6: EGR Crossover Tube
    GC0137182Courtesy of CHRYSLER GROUP, LLC
  12. Clean each end of EGR crossover tube and its connection points of any old gasket material.
  13. Install new gaskets to each end of the EGR crossover tube (2).
  14. Position EGR crossover tube (2) to engine.
  15. Install bolt (5) finger tight at center bottom of the EGR crossover tube.
  16. First, tighten EGR tube clamp (1) to 10 N.m (89 in. lbs.) then tighten clamp (3) to 10 N.m (89 in. lbs.).
  17. Tighten EGR crossover tube bolt (5) to 10 N.m (89 in. lbs.).
  18. Connect the EGR temperature sensor harness connector (4).
    Fig 7: Engine Cover, Bolts & Oil Dipstick
    GC0161582Courtesy of CHRYSLER GROUP, LLC
  19. Install the engine cover (3). Tighten bolts (1) to 10 N.m (89 in. lbs.).
  20. Install the engine oil dipstick (2).
  21. Connect and both negative battery cables.
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