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Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1103 (3.0L Diesel (Service Information) 1500) >> Cylinder Head >> Cover(S), Cylinder Head >> Removal >> Right Bank

Right Bank

WARNING: This page is about a different car, the 2016 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect and isolate the negative battery cable.
  2. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  3. Drain the cooling system. Refer to STANDARD PROCEDURE .
  4. Remove support and lower the vehicle.
    Fig 1: Removing/Installing Engine Cover
    GC0158138Courtesy of CHRYSLER GROUP, LLC
  5. Remove the engine cover (1).
  6. Disconnect the Charge Air Cooler (CAC) hose at resonator.
  7. Remove the CAC hose from the turbocharger.
  8. Remove the nut securing the engine oil indicator tube.
  9. Remove the nuts and the engine cover bracket.
    Fig 2: EGR Valve Wire Harness Connector
    GC0158070Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the EGR valve wire harness connector (1).
    Fig 3: EGR Cooler Vacuum Bypass Hose
    GC0146748Courtesy of CHRYSLER GROUP, LLC
  11. Disconnect the EGR cooler vacuum bypass hose (1).
  12. Remove the EGR tube. Refer to TUBE, EXHAUST GAS RECIRCULATION (EGR), REMOVAL .
    Fig 4: Turbocharger-To-EGR Cooler Tube Bolts
    GC0158212Courtesy of CHRYSLER GROUP, LLC
  13. Remove the turbocharger-to-EGR cooler tube bolts (1).
    Fig 5: EGR Cooler Coolant Tube & Bolts
    GC0146645Courtesy of CHRYSLER GROUP, LLC
  14. Remove the upper EGR cooler coolant tube bolts (1).
    Fig 6: EGR Cooler Fitting & Bolt
    GC0173484Courtesy of CHRYSLER GROUP, LLC
  15. Remove the bolts (2) and the EGR cooler fitting (3).
    Fig 7: Diesel Particulate Filter (DPF) & Clamp Nut
    GC0158062Courtesy of CHRYSLER GROUP, LLC
  16. Loosen the Diesel Particulate Filter (DPF) clamp nut (2) on the front exhaust pipe elbow.
    Fig 8: Front Exhaust Pipe Elbow & Nuts
    GC0173462Courtesy of CHRYSLER GROUP, LLC
  17. Remove the nuts (1) and the front exhaust pipe elbow (2).
    Fig 9: EGR Cooler Bypass Valve Support Bracket & Bolts
    GC0158004Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Torx bolts fasteners may also have been used.

  18. Remove the bolt (3) at the rear EGR cooler bypass valve support bracket (2).
    Fig 10: Cooler Assembly Bracket & Bolts
    GC0146749Courtesy of CHRYSLER GROUP, LLC
  19. Remove the bolts (2) and the EGR and cooler assembly bracket (1).
    Fig 11: Fuel Injector, Hold Down Bolt, Washer & Retaining Claw
    GC0146598Courtesy of CHRYSLER GROUP, LLC
  20. Remove the right side fuel injectors. Refer to INJECTOR(S), FUEL, REMOVAL .
    Fig 12: Turbocharger-To-EGR Supply Tube Heat Shield & Nuts
    GC0158000Courtesy of CHRYSLER GROUP, LLC
  21. Remove nuts (2) and the turbocharger-to-EGR supply tube heat shield (1).
    Fig 13: Cylinder Head Cover & Bolts
    GC0146717Courtesy of CHRYSLER GROUP, LLC
  22. Remove the bolts (1) and the cylinder head cover (2).