LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 Base, Gas >> Repair and Diagnosis >> External Pages >> Different car >> Section 1912 (6.7L Diesel - DTCS P24B4-00 To U3017-00 - 2500HD & 3500HD) >> DTC Troubleshooting >> P2636-00-Fuel Pump 2 Performance >> Diagnostic Test

Diagnostic Test

WARNING: This page is about a different car, the 2019 RAM 3500 HD and 2019 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK FOR AN ACTIVE DTC 
    NOTE:

    If P0233, P027B, P2633, or P2634 DTCs are present, perform the Diagnostics for those DTCs before continuing with this one.

    NOTE:

    Before performing any further tests in this Diagnostic Tree, verify that the (F73) 20A Fuse is not open.

    1. Ignition on, engine not running.
    2. With the scan tool, clear DTCs in the PCM.
    3. Using the scan tool, perform the Dual Fuel Tank Enable actuation test (toggle Enable/Disable).
    4. With the scan tool, select View DTCs.

      Is the DTC active or pending?

      Yes 

      • Go To  2

      No 

  2. ISOLATE AND CHECK THE FUEL TRANSFER ON/OF (N69) RELAY CONTROL CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT AT THE PCM HARNESS CONNECTOR 
    1. The ignition must be off when performing a resistance check to find a short between circuits.
    2. Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested. At this time leave all in-line connectors connected. Note:  Use the appropriate wiring diagram as a guide to follow the path of the circuit.
    3. Connect one lead of the DVOM to the circuit being tested at the ECU harness connector.
    4. With the other lead of the DVOM probe all other circuits at the ECU harness connector.
    NOTE:

    With the circuit isolated there should be no continuity between the circuit being tested and any other circuit.

    Is there continuity between the circuit being tested and any other circuit?

    Yes 

    • Repair the short between the circuits that have continuity. Use the appropriate wiring diagram as a guide to trace the circuits and look for any in-line connectors to help isolate the location of the short.
    • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

    No 

    • Go To  3
  3. ISOLATE AND CHECK THE FUEL TRANSFER ON/OF (N69) RELAY CONTROL CIRCUIT FOR A SHORT TO GROUND 
    1. The ignition must be off when checking a circuit for continuity to ground.
    2. Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested. Note:  Use the appropriate wiring diagram as a guide to follow the path of the circuit.
    3. Connect the negative lead of the DVOM to a known good ground.
    4. With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.
    NOTE:

    There should be no continuity between ground and the circuit being tested.

    Is there continuity between ground and the circuit being tested?

    Yes 

    • Repair the circuit for a short to ground. Use the appropriate wiring diagram as a guide to trace the circuit and look for any in-line connectors to help isolate the location of the short.
    • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

    No 

    • Go To  4
  4. ISOLATE AND CHECK THE FUEL TRANSFER ON/OF (N69) RELAY CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE 
    1. The ignition must be off when checking the continuity of a circuit.
    2. Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and the component harness connector containing the circuit being tested. Note:  Use the appropriate wiring diagram as a guide to follow the path of the circuit.
    3. Before measuring the resistance of any circuit, first measure the resistance between the two leads of the DVOM. Note:  The meter leads can add resistance to the measurement value.
    4. Connect one lead of the DVOM to the circuit being tested at the component harness connector.
    5. Connect the other lead to the circuit being tested at the GPEC Adaptor and measure the resistance of the circuit.

    Is the resistance below 3.0 Ohms?

    Yes 

    • Go To  5

    No 

  5. REPLACE THE POWER DISTRIBUTION CENTER (PDC) 
    1. Turn the ignition off.
    2. Replace the Power Distribution Center (PDC) in accordance with the Service Information. Refer to CENTER, POWER DISTRIBUTION (PDC), REMOVAL AND INSTALLATION .
    3. Turn the ignition on.
    4. With the scan tool, erase PCM DTCs.
    5. Using the scan tool, perform the Dual Fuel Tank Enable actuation test (toggle Enable/Disable).
    6. With the scan tool, read PCM DTCs.

      Does the scan tool display this DTC?

      Yes 

      • Go To  6

      No 

  6. CHECK RELATED BCM AND COMPONENT CONNECTIONS 
    1. Disconnect all BCM harness connectors.
    2. Disconnect all related in-line harness connections (if equipped).
    3. Disconnect the related component harness connectors.
    4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
      • Proper connector installation.
      • Damaged connector locks.
      • Corrosion.
      • Other signs of water intrusion.
      • Weather seal damage (if equipped).
      • Bent terminals.
      • Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
      • Terminals that have been pushed back into the connector cavity.
      • Check for spread terminals and verify proper terminal tension.

      Repair any conditions that are found.

    5. Reconnect all BCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
    6. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
    7. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
    8. With the scan tool, erase DTCs.
    9. Test drive or operate the vehicle in accordance with the when monitored and set conditions.
    10. With the scan tool, read DTCs.

      Did the DTC return?

      Yes 

      No 

      • The wiring or poor connection problem has been repaired.
      • Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .