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Home >> Chrysler >> 2011 >> 300 Base, Gas >> Repair and Diagnosis >> External Pages >> Different car >> Section 1849 (6.7L Exhaust System - 2500HD & 3500HD) >> Connector, Exhaust Outlet >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2019 RAM 3500 HD and 2019 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.

REMOVAL 

  1. Disconnect and isolate the negative battery cable(s). Refer to STANDARD PROCEDURE .
  2. Remove the right front tire and wheel.
  3. Remove the right front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  4. Remove the NOx sensor 1/1. Refer to SENSOR, NOX, REMOVAL AND INSTALLATION .
    GC0185712Courtesy of CHRYSLER GROUP, LLC
  5. Remove the bolt (3) securing the transmission oil cooler line bracket.
  6. Remove the bolts (1) securing the exhaust isolator (2) to the transmission.
    GC0186127Courtesy of CHRYSLER GROUP, LLC
  7. Remove the exhaust band clamp (1) and separate the exhaust pipe.
    GC0184934Courtesy of CHRYSLER GROUP, LLC
  8. Remove and discard the gasket (1).
    GC0185438Courtesy of CHRYSLER GROUP, LLC
  9. Remove the exhaust band clamp (2) and the exhaust outlet connector (1).

INSTALLATION 

  1. Clean the gasket sealing surfaces.
    GC0185438Courtesy of CHRYSLER GROUP, LLC
  2. Using a NEW  gasket and a NEW  exhaust band clamp, install the exhaust outlet connector (1) and tighten the band clamp (2) to the proper specification. Refer to TORQUE SPECIFICATIONS .
    GC0184934Courtesy of CHRYSLER GROUP, LLC
  3. Install a NEW  gasket (1) to the exhaust outlet connector.
    GC0186127Courtesy of CHRYSLER GROUP, LLC
  4. Using a NEW  exhaust band clamp (1), install the exhaust pipe and tighten the band clamp (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
    GC0185712Courtesy of CHRYSLER GROUP, LLC
  5. Install the exhaust isolator (2) to the transmission and tighten the bolts (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
  6. Install the transmission oil cooler line bracket and tighten the bolt (3) to the proper specification. Refer to TORQUE SPECIFICATIONS .
  7. Install the NOx sensor 1/1. Refer to SENSOR, NOX, REMOVAL AND INSTALLATION .
  8. Install the right front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  9. Install the right front tire and wheel.
  10. Connect the negative battery cable(s). Refer to STANDARD PROCEDURE .