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COVER(S), Engine Timing: Installation: Installation

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Fig 1: Front Cover Slide Bushings
GC0081832Courtesy of CHRYSLER LLC
  1. Clean the engine timing cover and engine block surface.
    NOTE:

    Always install a new gasket when servicing the engine timing cover.

  2. Verify that the engine timing cover slide bushings (1) remain located in the engine timing cover.
    Fig 2: Engine Timing Cover
    GC0144610Courtesy of CHRYSLER LLC
    NOTE:

    6.4L timing cover shown in illustration, 5.7L timing cover similar.

  3. Using a new gasket, install the engine timing cover and tighten the retaining bolts to 28 N.m (21 ft. lbs.).
    NOTE:

    The large lifting stud is torqued to 55 N.m (40 ft. lbs.).

  4. Tighten the large lifting stud to 55 N.m (40 ft. lbs.).
    Fig 3: Integral Windage Tray, Oil Pump Pickup Tube & Bolts
    GC0144561Courtesy of CHRYSLER LLC
  5. Raise and support the vehicle.
  6. Install the oil pump pickup tube (2) and the oil pan. Refer to PAN, Oil, Installation, 5.7L  or PAN, Oil, AWD, Installation, 5.7L .
  7. Install the lower radiator hose and clamp.
    CAUTION:

    The Damper Installer (special tool #8512A, Installer, Damper) is assembled in a specific sequence. Failure to assemble this tool in this sequence may result in tool failure and severe damage to either the tool or the crankshaft.

    Fig 4: Removing/Installing Crankshaft Damper Bolt
    GC0104711Courtesy of CHRYSLER LLC
  8. Assemble the Damper Installer (special tool #8512A, Installer, Damper) (2) as follows:
    1. Install the nut onto the threaded shaft.
    2. Install the roller bearing onto the threaded shaft making sure the hardened bearing surface is facing the nut.
    3. Install the pressing cup (2) from the A/C Hub Installer (special tool #6871, Installer, A/C Hub) onto the threaded shaft.
    4. Coat the threaded shaft with MOPAR® Nickel Anti-Seize or equivalent.
    CAUTION:

    To prevent severe damage to the crankshaft Damper Installer (special tool #8512A, Installer, Damper), thoroughly clean the damper bore and the crankshaft nose before installing damper.

    Fig 5: Pressing Damper Onto Crankshaft
    GC0132223Courtesy of CHRYSLER LLC
  9. Position the crankshaft damper (1) onto the crankshaft.
  10. Using the crankshaft Damper Installer (special tool #8512A, Installer, Damper) (3) and the pressing cup (2) from A/C Hub Installer (special tool #6871, Installer, A/C Hub), press the crankshaft damper (1) onto the crankshaft.
  11. Install the crankshaft damper bolt and tighten to 176 N.m (129 ft. lbs.).
    Fig 6: Lower Splash Shield & Fasteners
    GC0095584Courtesy of CHRYSLER LLC
  12. Position the belly pan and install the belly pan retainers (1).
  13. Lower the vehicle.
  14. Install the generator. Refer to GENERATOR, Installation .
  15. Install the A/C compressor. Refer to COMPRESSOR, A/C, Installation .
  16. Install the A/C condenser. Refer to CONDENSER, A/C, Installation .
  17. Install the radiator. Refer to RADIATOR, Engine Cooling, Installation .
    Fig 7: Identifying Drive Belt Tensioner And Drive Belt
    GC0144483Courtesy of CHRYSLER LLC
  18. Install the accessory drive belt tensioner assembly (8) and idler pulley (6).
  19. Rotate the accessory drive belt tensioner (8) clockwise until it contacts the stop and remove the accessory drive belt (2), then slowly rotate the tensioner into the freearm position.
  20. Install the oil dipstick tube and retaining nut.
    Fig 8: Camshaft Position Sensor
    GC0095240Courtesy of CHRYSLER LLC
  21. Connect the camshaft position (CMP) sensor electrical connector (4).
    Fig 9: Coolant Temperature (ECT) Sensor Electrical Connector, Heater Tube & Retaining Bolt
    GC0144611Courtesy of CHRYSLER LLC
  22. Install the heater tube (3) into of the water pump.
  23. Install the heater tube retaining bolt (1) and tighten to 12 N.m (9 ft. lbs.).
  24. Connect the coolant temperature sensor electrical connector (2).
    Fig 10: Radiator Fan Assembly
    GC0079911Courtesy of CHRYSLER LLC
    1 - UPPER RADIATOR CLOSURE PANELS
    2 - UPPER RADIATOR HOSE
    3 - RADIATOR FAN ELECTRICAL CONNECTOR
    4 - RADIATOR FAN ASSEMBLY
  25. Install the upper radiator hose (2) and clamp.
    Fig 11: Intake Manifold Removal & Tightening Sequence
    GC0095568Courtesy of CHRYSLER LLC
  26. Install the intake manifold. Refer to MANIFOLD, Intake, Installation, 5.7L .
  27. Fill the cooling system with the specified type and amount of engine coolant. Refer to Standard Procedure .
  28. Fill the crankcase with the specified type and amount of engine oil. Refer to STANDARD PROCEDURE - ENGINE OIL SERVICE  .
    Fig 12: Engine Cover
    GC0143807Courtesy of CHRYSLER LLC
  29. Position the engine cover (2) and secure the retaining grommets onto the ball studs.
    Fig 13: Negative Battery Cable
    GC0139402Courtesy of CHRYSLER LLC
  30. Connect the negative battery cable and tighten nut (1) to 5 N.m (45 in. lbs.).
  31. Perform the Refrigerant System Charge procedure. Refer to Plumbing, Standard Procedure .
  32. Start the engine and check for leaks.
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