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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Steering >> Steering Linkage >> Rack & Pinion Power Steering System >> Pump >> Pulley, Power Steering Pump >> Removal >> Gas

Pulley, Power Steering Pump: Removal: Gas

  1. Remove power steering pump from engine. See Steering/Pump - Removal 
    CAUTION: Do not hammer on power steering pump pulley or shaft to remove power steering pump pulley. Damage to pulley and power steering pump will occur.
    CAUTION: It is very important to use Puller 9962, to remove pulley from power steering pump shaft. Use of other pullers can damage or break pulley and pump shaft.
    Fig 1: BUTTON INSTALLATION ON TOOL
    GC0080565Courtesy of CHRYSLER LLC
  2. Coat Screw-Drive (1) with lubricant and thread into Puller Body (2).
    NOTE: Two Buttons come with Puller kit (9962-3 and 9962-4). Be sure to use Button that best fits end of pump shaft to avoid damage to Button or pump shaft.
  3. Insert Button (4), Special Tool 9962-4, into end of Screw-Drive. Be sure not to misplace ball bearing that resides behind Button.
    Fig 2: TOOL 9962 INSTALLED ON PULLEY
    GC0080566Courtesy of CHRYSLER LLC
  4. Assemble Puller, Special Tool 9962, over end of pump shaft and pulley hub.
    1. Place Button on end of Screw-Drive against pump shaft.
    2. Assemble Collets (3), Special Tool 9962-2, surrounding Puller Body (1) and pulley hub flange, then slide the Collet Sleeve over the Collets.
    3. Hand tighten Screw-Drive (2) taking up any slack in Puller.
  5. Hold Puller Body stationary while turning Screw-Drive until pulley is removed from power steering pump shaft.
    NOTE: Inspect pulley. Replace if pulley is bent, cracked, or loose.