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DIFFERENTIAL, Transaxle: Assembly: Assembly: Notes

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Fig 1: Side Gear and Washer
GC0115547Courtesy of CHRYSLER LLC
1 - SIDE GEAR
2 - WASHER
  1. Install side gears (1) and thrust washers (2) into case through opening and rotating into position.
    Fig 2: Pinion Gear and Washer
    GC0115546Courtesy of CHRYSLER LLC
    1 - THRUST WASHER
    2 - PINION GEAR
  2. Install pinion gears (2) and thrust washers (1) into case through opening and rotating into position.
    Fig 3: Pinion Shaft Removal/Installation
    GC0115545Courtesy of CHRYSLER LLC
    1 - PINION SHAFT
    2 - DIFFERENTIAL CASE
    3 - PINION GEAR (2)
  3. Install pinion shaft (1) .
    Fig 4: Differential Ring Gear and Case
    GC0115544Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL CASE
    2 - RING GEAR
  4. If previously removed, install ring gear to differential case (1) .
    Fig 5: Pinion Shaft Retainer
    GC0115548Courtesy of CHRYSLER LLC
    1 - PINION SHAFT RETAINER
  5. Install pinion shaft retainer (1) .
    Fig 6: Differential Ring Gear-to-Case Bolts
    GC0082682Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL CASE
    2 - BOLT (12)
    3 - RING GEAR
    4 - PINION SHAFT RETAINER (2)
  6. Install NEW  ring gear-to-case bolts (2) and torque to 81 N.m (60 ft. lbs.) torque.
    Fig 7: Speedometer Drive Gear
    GC0115549Courtesy of CHRYSLER LLC
    1 - SPEEDOMETER GEAR
  7. Install speedometer drive gear (1) to case. Note orientation of index tab.
    Fig 8: Press Gear onto Differential
    GC0115550Courtesy of CHRYSLER LLC
    1 - STEEL STOCK
    2 - INSTALLER L-4440
    3 - SPEEDOMETER GEAR
    4 - DIFFERENTIAL CASE
  8. Using Steel Block and Installer L-4440 (1) , press speedometer drive gear (3) into position.
    Fig 9: Install Differential Bearing Cone to Ring Gear Side
    GC0099012Courtesy of CHRYSLER LLC
    1 - ARBOR PRESS RAM
    2 - BEARING CONE
    3 - HANDLE C-4171
    4 - INSTALLER L-4410
    5 - DIFFERENTIAL ASSEMBLY
  9. Using an arbor press (1) , Handle C-4171(3), and Installer L-4410 (4), install differential side bearings to ring gear side.
    Fig 10: Install Bearing Cone to Differential Case Side
    GC0115551Courtesy of CHRYSLER LLC
    1 - HANDLE C-4171
    2 - INSTALLER L-4410
    3 - BEARING CONE
  10. Using an arbor press, Handle C-4171 (1) , and Installer L-4410 (2), install differential side bearings (3) to case side.