Switch, Clutch Starter Interlock And UPSTOP: Installation: LHD
WARNING: This page is about a different variant/trim than selected.
| 1 - UPSTOP SWITCH (IF EQUIPPED) |
| 2 - INTERLOCK SWITCH |
| 3 - CLUTCH PEDAL |
| 4 - CONNECTOR |
NOTE:
Proper switch harness routing is critical to switch durability. Note the harness routing and location of fasteners intended to keep wires from contacting pedals.
- Install switches (1,2)
into the pedal bracket assembly. Route harness as was prior to removal. See Fig 1.
1 - CLUTCH/BRAKE PEDAL ASSEMBLY 2 - INTERLOCK/UPSTOP SWITCH CONNECTOR - Install clutch and brake pedals to pedal bracket, and install pivot shaft and nut. Torque pivot shaft nut to 42 N.m (31 ft. lbs.).
- Install brake/clutch pedal bracket assembly (1)
into position. Install and tighten brake booster mounting nuts to 34 N.m (300 in. lbs.). See Fig 2. Install and tighten pedal bracket-to-instrument panel nuts to 34 N.m (300 in. lbs.).
1 - CLIP 2 - BOOSTER MOUNTING NUTS 3 - BOOSTER MOUNTING NUTS - Install new stop lamp switch. Refer to INSTALLATION .
- Connect brake booster rod to brake pedal. Install retainer clip (1). See Fig 3.
1 - ADJUSTMENT SCREW - Loosen adjustment screw (1)
on clutch master cylinder pushrod. See Fig 4. Gently
lift clutch pedal upwards. Raising pedal with excessive force can damage the pedal upstop, causing excessive pedal travel. NOTE: Inspect plastic retainer upon removal. If retainer is damaged in any way (broken/cracked), it MUST be replaced.
- Connect clutch master cylinder pushrod to pedal pin and torque adjustment screw to 6 N.m (55 in. lbs.).
- Connect interlock/upstop and stop lamp switch connectors.
- Install left lower instrument panel bezel (2). See Fig 5.
- Connect battery negative cable.
- Verify proper switch operation.