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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Clutch System) >> Cylinder, Clutch Slave >> Removal >> 1.6L/2.4L (Except Diesel and Turbo)

1.6L/2.4L (Except Diesel and Turbo)

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Fig 1: Hydraulic Tube Retainer Clips
GC0114148Courtesy of CHRYSLER LLC
1 - RETAINER CLIPS
NOTE: To prevent drainage of clutch master cylinder assembly upon slave cylinder removal, it is necessary to make sure brake master cylinder fluid level is full and reservoir cap is installed tight.
  1. Verify proper brake fluid level and top off if necessary. Install and tighten brake master cylinder cap to prevent clutch hydraulic system drainage.
  2. Raise vehicle on hoist.
  3. Using suitable screwdriver, release both slave cylinder hydraulic line snap ring retainers (1) . See Fig 1. Do not separate at this time.
    Fig 2: Clutch Slave Cylinder at Transaxle-1.6L Models
    GC0114135Courtesy of CHRYSLER LLC
    1 - SLAVE CYLINDER
    2 - BOLT
  4. On 1.6L only,  remove slave cylinder-to-transaxle mounting bolts (2) have replacement slave cylinder ready. Remove slave cylinder (1) from transaxle and separate from hydraulic tube. Quickly attach replacement slave cylinder to plumbing and secure with both retaining clips.
    Fig 3: Clutch Slave Cylinder at Transaxle-2.4L Models
    GC0114136Courtesy of CHRYSLER LLC
    1 - SLAVE CYLINDER
    2 - BRACKET
  5. On 2.0/2.4L only,  remove slave cylinder-to-transaxle mounting bolts have replacement slave cylinder ready. Remove slave cylinder (1) from transaxle and separate from hydraulic tube. Quickly attach replacement slave cylinder to plumbing and secure with both retaining clips.