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Section 9 (1.8L Engine (Service Information)): Removal: Engine

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: ENGINE COVER
GC0102629Courtesy of CHRYSLER LLC
  1. Remove hood.
  2. Remove engine cover (1).
    Fig 2: AIR CLEANER INLET
    GC0102630Courtesy of CHRYSLER LLC
  3. Perform fuel pressure release procedure. Refer to Fuel System/Fuel Delivery - Standard Procedure .
  4. Remove retainers (5) and remove air inlet (2).
  5. Remove air cleaner housing assembly (1) and clean air hose. See Engine/Air Intake System/BODY, Air Cleaner - Removal .
    Fig 3: BATTERY
    GC0102631Courtesy of CHRYSLER LLC
  6. Disconnect both cables from battery (3).
  7. Remove battery (3).
    Fig 4: BATTERY TRAY
    GC0102632Courtesy of CHRYSLER LLC
  8. Remove battery tray (1).
  9. Drain cooling system. Refer to Cooling - Standard Procedure .
    Fig 5: Coolant/Power Steering/windshield Washer Reservoir
    GC0102633Courtesy of CHRYSLER LLC
  10. Remove coolant reservoir (3).
  11. Remove power steering reservoir (2).
  12. Remove windshield washer reservoir (1).
    Fig 6: COOLANT ADAPTER
    GC0102634Courtesy of CHRYSLER LLC
  13. Remove coolant hoses from coolant adapter (3).
    Fig 7: RADIATOR HOSE SUPPORT
    GC0102635Courtesy of CHRYSLER LLC
  14. Remove grill closure panel.
  15. Remove upper radiator hose support (1).
    Fig 8: COIL CONNECTOR
    GC0102636Courtesy of CHRYSLER LLC
  16. Disconnect engine electrical connectors and reposition harness.
  17. Remove air intake tube from throttle body.
  18. Disconnect fuel line (3) from fuel rail.
    Fig 9: THROTTLE BODY SUPPORT
    GC0102637Courtesy of CHRYSLER LLC
  19. Remove vacuum lines from throttle body and intake manifold.
  20. Remove harness from intake (2).
  21. Remove throttle body support bracket (1).
    Fig 10: COIL CONNECTOR
    GC0102636Courtesy of CHRYSLER LLC
  22. Disconnect electronic throttle control and manifold flow control valve electrical connectors.
  23. Remove PCV hose (5), and make-up air hose (2) from valve cover.
  24. Remove dipstick.
    Fig 11: Remove/Install Intake Bolts In Sequence
    GC0082457Courtesy of CHRYSLER LLC
  25. Remove intake bolts (1-5) and remove intake.
  26. Disconnect electrical connectors and reposition harness.
  27. Remove accessory drive belt.
    Fig 12: POWER STEERING LINE SUPPORT
    GC0102638Courtesy of CHRYSLER LLC
  28. Remove power steering line support at engine mount (1) and exhaust manifold.
  29. Remove power steering pump and set aside.
  30. Remove upper idler pulley.
    Fig 13: GROUND STRAP
    GC0102639Courtesy of CHRYSLER LLC
  31. Remove ground strap near right tower.
  32. Raise vehicle.
  33. Remove right front tire.
  34. Remove splash shield.
    Fig 14: OIL DRAIN PLUG
    GC0102640Courtesy of CHRYSLER LLC
  35. Drain oil (2).
    Fig 15: INSPECTION COVER
    GC0102641Courtesy of CHRYSLER LLC
  36. Remove inspection cover (1) and mark torque converter to flywheel.
    Fig 16: MODULAR CLUTCH TO FLEX PLATE BOLTS
    GC0102642Courtesy of CHRYSLER LLC
  37. Remove torque converter bolts (1).
  38. Remove lower bellhousing bolts (2).
    Fig 17: A/C COMPRESSOR
    GC0102643Courtesy of CHRYSLER LLC
  39. Remove A/C compressor (1) mounting bolts.
  40. Remove generator and lower idler pulley.
    Fig 18: CRANKSHAFT POSITION SENSOR
    GC0102644Courtesy of CHRYSLER LLC
  41. Disconnect crankshaft position sensor electrical connector and remove crankshaft position sensor (2).
    Fig 19: LIFT CHAIN
    GC0102645Courtesy of CHRYSLER LLC
  42. Remove exhaust variable valve timing solenoid.
  43. Install engine lift chain (1) as shown to cylinder head.
  44. Connect the chain to the rear engine lift hook.
    Fig 20: RIGHT ENGINE MOUNT
    GC0102646Courtesy of CHRYSLER LLC
  45. Remove right engine mount through bolt (4).
  46. Remove engine mount adapter retaining bolts (3) and mount adapter (2).
  47. Lift engine from engine compartment using a suitable crane.
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