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MANIFOLD, Exhaust: Installation: Installation

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Remove/Install Exhaust Manifold Heat Shield Bolts In Sequence
GC0102815Courtesy of CHRYSLER LLC
  1. Install a new exhaust manifold gasket. DO NOT APPLY SEALER.
  2. Tighten the exhaust manifold bolts to 34 N.m (25 ft. lbs.).
    Fig 2: EXHAUST MANIFOLD HEAT SHIELD
    GC0102816Courtesy of CHRYSLER LLC
  3. Install exhaust manifold heat shields. Tighten bolts to 12 N.m (105 in. lbs.).
    Fig 3: EXHAUST MANIFOLD SUPPORT BRACKET
    GC0102817Courtesy of CHRYSLER LLC
  4. Install exhaust manifold support bracket (2).
    Fig 4: CAT AT EXHAUST MANIFOLD
    GC0102818Courtesy of CHRYSLER LLC
  5. Install new catalytic converter gasket.
  6. Install exhaust pipe to manifold (1). Tighten fasteners to 28 N.m (250 in. lbs.).
  7. Connect oxygen sensor electrical connector (3).
    Fig 5: BATTERY
    GC0102819Courtesy of CHRYSLER LLC
  8. Connect negative cable to battery (3).
    Fig 6: ENGINE COVER-1.8L
    GC0102820Courtesy of CHRYSLER LLC
  9. Install engine cover (1).
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