Diagnostic Test
WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
- DETERMINE ACTIVE OR STORED DTC NOTE: Ensure that the battery is fully charged.NOTE: The scan tool, SRS Airbag Load Tool MRL 8443, and DVOM are required to perform the following test.
- CHECK FOR OPEN SQUIB CIRCUITS IN RIGHT SEAT AIRBAG
WARNING: Turn the ignition off disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the Right Seat Airbag connector.WARNING: To avoid serious or fatal injury, do not place an intact uncoupled Seat Squib Airbag face down on a hard surface, the airbag will propel into the air if accidentally deployed.NOTE: Check connectors - Clean and repair as necessary.
- Connect the 8443 Load Tool and 8443-1 Jumper to the Right Seat Airbag connector.WARNING: Turn the ignition on, then reconnect the 12-volt battery. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, read the active ORC DTC.
Does the scan tool display: B1C2D-RIGHT SIDE SEAT THORAX SQUIB 1 OPEN?
Yes
- Go to step 3
No
- Replace the Right Seat Airbag in accordance with the Service Information.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the Right Seat Airbag connector.
- CHECK FOR OPEN LEFT SEAT AIRBAG SQUIB CIRCUIT IN THE SEAT BACK
WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the Left Seat Airbag C352 in-line connector (under Right Seat).NOTE: Check connectors - Clean and repair as necessary.
- Connect the 8443 Load Tool and 8443-20 Jumper to the Right Seat Airbag C352 in-line connector (Body Side).WARNING: Turn the ignition on, then reconnect the 12-volt battery. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, read the active ORC DTC.
Does the scan tool display: B1C2D-RIGHT SIDE SEAT THORAX SQUIB 1 OPEN?
Yes
- Go to step 4
No
- In accordance with the Service Information repair or replace the Right Seat Airbag wiring harness (Side Airbag Jumper). Open Right Seat Airbag circuits between the C353 in-line connector and the Left Seat Airbag connector.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the Left Seat Airbag C352 in-line connector (under Right Seat).
- CHECK (R8) RIGHT SEAT SQUIB 1 LINE 1 CIRCUIT FOR AN OPEN
WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the 8443 Load Tool and Jumper from the Right Seat Airbag connector.
- Disconnect the ORC connectors.NOTE: Check connectors - Clean and repair as necessary.
- Connect the ORC 8443-25 Adaptor to the ORC connectors.
- Measure the resistance of the (R8) Right Seat Squib 1 Line 1 circuit between the Right Seat Airbag connector cavity 2 and the ORC 8443-25 Adaptor cavity C2-14.
Is the resistance below 1.0 ohm?
Yes
- Go to step 5
No
- In accordance with the Service Information repair or replace the Right Seat Airbag body wiring harness. Open (R8) Right Seat Airbag Squib 1 Line 1 circuit between the C352 in-line (body side) connector and the ORC C2 (32 way) connector.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
- CHECK (R6) RIGHT SEAT SQUIB 1 LINE 2 CIRCUIT FOR AN OPEN
- Measure the resistance of the (R6) Right Seat Squib 1 Line 2 circuit between the Right Seat Squib 1 Airbag connector cavity 1 and the ORC 8443-25 Adaptor C2-13.
Is the resistance below 1.0 ohm?
Yes
- Replace the ORC in accordance with Service Information.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
WARNING: If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to follow these instructions may result in possible serious or fatal injury.No
- In accordance with the Service Information repair or replace the Right Seat Airbag body wiring harness. Open (R6) Right Seat Airbag Squib 1 Line 2 circuit between the C352 in-line (body side) connector and the ORC C2 (32 way) connector.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
- Measure the resistance of the (R6) Right Seat Squib 1 Line 2 circuit between the Right Seat Squib 1 Airbag connector cavity 1 and the ORC 8443-25 Adaptor C2-13.
- CHECKING STORED OR INTERMITTENT CODES NOTE: Diagnose and repair all active codes before diagnosing stored codes. Refer to the DIAGNOSTIC CODE INDEX for a complete list of airbag system diagnostic procedures.
- With the scan tool, record and erase all Airbag System Module DTCs.WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Using the SYSTEM WIRING DIAGRAMS as a guide, inspect the related wiring and connectors for chafed, pierced, pinched, and partially broken wires, and for broken, bent, pushed out, corroded, and contaminated terminals. Repair as necessary.
- Reconnect all disconnected components and harness connectors.WARNING: Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, monitor for active codes while performing the following:
- Wiggle the wiring harness and connectors of the related airbag circuit.
- Continue the test until either a code becomes active or the problem area is isolated.
- In the previous steps you have attempted to recreate the conditions responsible for setting the DTC in question/causing the intermittent condition.
Are any ACTIVE DTCs present?
Yes
- Perform the appropriate DTC. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Diagnosis and Testing
No
- No problem found at this time. Erase all codes before returning the vehicle to the customer.
- With the scan tool, record and erase all Airbag System Module DTCs.