Diagnostic Test
WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
- DETERMINE ACTIVE OR STORED DTC NOTE: Make sure that the battery is fully charged.NOTE: The scan tool, SRS Airbag Load Tool MRL 8443, and DVOM are required to perform the following test.
- CHECK FOR OPEN SQUIB CIRCUITS IN DRIVER AIRBAG
WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the Driver Airbag Squib connectors.WARNING: Do not place an intact undeployed airbag face down on a hard surface, the airbag propels into the air if accidentally deployed. Failure to follow these instructions may result in possible serious or fatal injury.NOTE: Check connectors - Clean and repair as necessary.
- Connect the 8443 Load Tool and 8443-1 Jumper to the Driver Airbag Squib connectors.WARNING: Turn the ignition on, then reconnect the 12-volt battery. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, read the active ORC DTCs.
Does the scan tool display: B1B06-DRIVER AIRBAG SQUIB 2 CIRCUIT OPEN?
Yes
- Go to step 3
No
- Replace the Driver Airbag in accordance with the Service Information.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
- Disconnect the Driver Airbag Squib connectors.
- CHECK THE CLOCKSPRING SQUIB CIRCUITS FOR AN OPEN
WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the 8443 Load Tool and Jumper from the Driver Airbag Squib connectors.
- Disconnect the Clockspring C4 connector.NOTE: Check connectors - Clean and repair as necessary.
- Connect the 8443 Load Tool and 8443-19 Jumper to the Clockspring C4 connector.WARNING: Turn the ignition on, then reconnect the 12-volt battery. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, read the active ORC DTCs.
Does the scan tool display: B1B06-DRIVER AIRBAG SQUIB 2 CIRCUIT OPEN?
Yes
- Go to step 4
No
- Replace the Clockspring in accordance with the Service Information.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
- CHECK (R63) DRIVER SQUIB 2 LINE 1 CIRCUIT FOR AN OPEN
WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the 8443 Load Tool and Jumper from the Clockspring connector.
- Disconnect the ORC connectors.NOTE: Check connectors - Clean and repair as necessary.
- Connect the ORC 8443-25 Adaptor to the ORC connectors.
- Measure the resistance of the (R63) Driver Squib 2 Line 1 circuit between the Clockspring C4 connector and the 8443-25 ORC Adaptor cavity 24-22.
Is the resistance below 1.0 Ohm?
Yes
- Go to step 5
No
- Repair the (R63) Driver Squib 2 Line 1 circuit for an open.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
- CHECK (R61) DRIVER SQUIB 2 LINE 2 CIRCUIT FOR AN OPEN
- Measure the resistance of the (R61) Driver Squib 2 Line 2 circuit between the Clockspring C4 connector and the ORC 8443-25 Adaptor cavity 24-21.
Is the resistance below 1.0 Ohm?
Yes
- Replace the ORC in accordance with Service Information.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
WARNING: If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to follow these instructions may result in possible serious or fatal injury.No
- Repair the (R61) Driver Squib 2 Line 2 circuit for an open.
- Perform the AIRBAG SYSTEM VERIFICATION TEST. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Standard Procedure .
- Measure the resistance of the (R61) Driver Squib 2 Line 2 circuit between the Clockspring C4 connector and the ORC 8443-25 Adaptor cavity 24-21.
- CHECKING STORED OR INTERMITTENT CODES NOTE: Diagnose and repair all active codes before diagnosing stored codes. Refer to the DIAGNOSTIC CODE INDEX for a complete list of airbag system diagnostic procedures.
- With the scan tool, record and erase all Airbag System Module DTCs.WARNING: Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Using the SYSTEM WIRING DIAGRAMS as a guide, inspect the related wiring and connectors for chafed, pierced, pinched, and partially broken wires, and for broken, bent, pushed out, corroded, and contaminated terminals. Repair as necessary.
- Reconnect all disconnected components and harness connectors.WARNING: Turn the ignition on, then reconnect the 12-volt battery. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, monitor for active codes while performing the following:
- Wiggle the wiring harness and connectors of the related airbag circuit.
- Continue the test until either a code becomes active or the problem area is isolated.
- In the previous steps you have attempted to recreate the conditions responsible for setting the DTC in question / causing the intermittent condition.
Are any ACTIVE DTCs present?
Yes
- Perform the appropriate DTC. See DTC-Based Diagnostics/CONTROLLER, Occupant Restraint (ORC) - Diagnosis and Testing .
No
- No problem found at this time. Erase all codes before returning the vehicle to the customer.
- With the scan tool, record and erase all Airbag System Module DTCs.