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MANIFOLD, Intake: Removal: SRT4

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Release fuel system pressure before servicing system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle.
Fig 1: ENGINE COVER
GC0103059Courtesy of CHRYSLER LLC
  1. Remove engine cover (1).
  2. Perform fuel system pressure release procedure before attempting any repairs.  Refer to Fuel System/Fuel Delivery - Standard Procedure .
    Fig 2: AIR INLET - TURBO
    GC0103060Courtesy of CHRYSLER LLC
  3. Remove air cleaner inlet (2).
  4. Remove air cleaner housing (1).
    Fig 3: BATTERY
    GC0103061Courtesy of CHRYSLER LLC
  5. Disconnect negative cable at battery (2).
    Fig 4: COIL CONNECTOR
    GC0103062Courtesy of CHRYSLER LLC
  6. Disconnect fuel line at rail (3).
  7. Remove fuel injector electrical connectors (4).
  8. Remove fuel rail retaining bolts and remove fuel rail.
    Fig 5: OIL TEMPERATURE SENSOR
    GC0103063Courtesy of CHRYSLER LLC
  9. Disconnect oil temperature sensor (1).
  10. Disconnect variable valve timing solenoid electrical connector.
  11. Disconnect intake camshaft position sensor electrical connector.
  12. Position harness out of the way.
    Fig 6: THROTTLE BODY SUPPORT
    GC0103064Courtesy of CHRYSLER LLC
  13. Remove throttle body support bracket (1).
  14. Disconnect electronic throttle control electrical connector.
  15. Remove wiring harness retainer from the intake manifold (2).
    Fig 7: RADIATOR HOSE SUPPORT
    GC0103065Courtesy of CHRYSLER LLC
  16. Remove upper radiator hose retaining bracket (1).
    Fig 8: POWER STEERING LINE SUPPORT
    GC0103066Courtesy of CHRYSLER LLC
  17. Remove power steering pressure line support (1).
    Fig 9: POWER STEERING LINE
    GC0103067Courtesy of CHRYSLER LLC
  18. Disconnect MAP sensor electrical connector (4).
  19. Disconnect vacuum lines at intake.
  20. Remove engine oil level indicator (2).
  21. Remove power steering pump (1) and set aside.
    Fig 10: Removing/Installing Intake Bolts In Sequence
    GC0082457Courtesy of CHRYSLER LLC
  22. Remove intake manifold retaining bolts.
  23. Remove intake manifold.
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