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MANIFOLD, Intake: Removal: 2.4L

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Release fuel system pressure before servicing system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle.
Fig 1: ENGINE COVER
GC0098748Courtesy of CHRYSLER LLC
  1. Remove engine cover (1).
  2. Perform fuel system pressure release procedure before attempting any repairs.  Refer to Fuel System/Fuel Delivery - Standard Procedure .
    Fig 2: AIR CLEANER INLET
    GC0084125Courtesy of CHRYSLER LLC
  3. Remove air cleaner inlet (2).
    Fig 3: AIR CLEANER HOUSING
    GC0084126Courtesy of CHRYSLER LLC
  4. Remove air cleaner housing (1).
  5. Disconnect negative cable at battery (3).
    Fig 4: COIL CONNECTOR
    GC0084127Courtesy of CHRYSLER LLC
  6. Disconnect fuel line at rail (3).
  7. Remove fuel injector electrical connectors (4).
  8. Remove fuel rail retaining bolts and remove fuel rail.
    Fig 5: OIL TEMPERATURE SENSOR
    GC0098749Courtesy of CHRYSLER LLC
  9. Disconnect oil temperature sensor (1).
  10. Disconnect variable valve timing solenoid electrical connector.
  11. Disconnect intake camshaft position sensor electrical connector.
  12. Position harness out of the way.
    Fig 6: THROTTLE BODY SUPPORT
    GC0098750Courtesy of CHRYSLER LLC
  13. Remove throttle body support bracket (1).
  14. Disconnect electronic throttle control electrical connector.
  15. Remove wiring harness retainer from the intake manifold (2).
  16. Disconnect MAP sensor electrical connector.
  17. Disconnect vacuum lines at intake.
    Fig 7: RADIATOR HOSE SUPPORT
    GC0098751Courtesy of CHRYSLER LLC
  18. Remove upper radiator hose retaining bracket (1).
    Fig 8: Removing/Installing Intake Bolts In Sequence
    GC0082457Courtesy of CHRYSLER LLC
  19. Remove intake manifold retaining bolts.
  20. Remove intake manifold.
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