LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 43 (2.4L Engine (Service Information)) >> Manifolds >> MANIFOLD, Intake >> Installation >> SRT4

MANIFOLD, Intake: Installation: SRT4

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Intake Bolts In Sequence
GC0082457Courtesy of CHRYSLER LLC
  1. Clean all gasket surfaces.
  2. Replace intake manifold gasket if damaged.
  3. Install intake manifold, tighten bolts to 25 N.m (220 in. lbs.).
  4. Install the fuel rail assembly to intake manifold. Tighten bolts to 23 N.m (200 in. lbs.).
    Fig 2: POWER STEERING LINE
    GC0103068Courtesy of CHRYSLER LLC
  5. Install power steering pump (1).
  6. Connect map sensor electrical connector (4).
  7. Install oil level indictor (2).
    Fig 3: POWER STEERING LINE SUPPORT
    GC0103069Courtesy of CHRYSLER LLC
  8. Install power steering line support (1).
    Fig 4: COIL CONNECTOR
    GC0103070Courtesy of CHRYSLER LLC
  9. Connect fuel injector electrical connectors (4).
  10. Inspect quick connect fittings for damage, replace if necessary. Refer to Fuel System/Fuel Delivery/FITTING, Quick Connect - Standard Procedure . Connect fuel supply hose (3) to fuel rail assembly. Check connection by pulling on connector to insure it locked into position.
    Fig 5: BATTERY
    GC0103071Courtesy of CHRYSLER LLC
  11. Connect negative cable to battery (2).
  12. Fill the cooling system. Refer to Cooling - Standard Procedure .
    Fig 6: AIR INLET - TURBO
    GC0103072Courtesy of CHRYSLER LLC
  13. Install air cleaner housing (1).
  14. Install air inlet (2).
  15. Install engine cover.
scientia non olet · About LEMON Manuals