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MANIFOLD, Intake: Installation: 2.4L

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Intake Bolts In Sequence
GC0082457Courtesy of CHRYSLER LLC
  1. Clean all gasket surfaces.
  2. Replace intake manifold gasket.
  3. Install intake manifold, tighten bolts to 25 N.m (220 in. lbs.).
  4. Install the fuel rail assembly to intake manifold. Tighten bolts to 23 N.m (200 in. lbs.).
  5. Connect fuel injector electrical connectors.
    Fig 2: AIR CLEANER HOUSING
    GC0084128Courtesy of CHRYSLER LLC
  6. Inspect quick connect fittings for damage, replace if necessary. Refer to Fuel System/Fuel Delivery/FITTING, Quick Connect - Standard Procedure . Connect fuel supply hose to fuel rail assembly. Check connection by pulling on connector to insure it locked into position.
  7. Connect negative cable to battery (3).
  8. Fill the cooling system. Refer to Cooling - Standard Procedure .
    Fig 3: AIR CLEANER HOUSING
    GC0084129Courtesy of CHRYSLER LLC
  9. Install air cleaner housing (1).
    Fig 4: ENGINE COVER
    GC0098752Courtesy of CHRYSLER LLC
  10. Install engine cover.
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