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Section 42 (2.0L Engine (Service Information)): Removal: Engine

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Engine Cover - 2.0L
GC0102831Courtesy of CHRYSLER LLC
  1. Remove hood.
  2. Remove engine cover (1).
    Fig 2: Removing/Installing Air Cleaner Housing Assembly & Clean Air Hose
    GC0084082Courtesy of CHRYSLER LLC
  3. Perform fuel pressure release procedure. Refer to Fuel System/Fuel Delivery - Standard Procedure .
  4. Remove retainers (5) and remove air inlet (2).
  5. Remove air cleaner housing assembly (1) and clean air hose. See Engine/Air Intake System/BODY, Air Cleaner - Removal .
    Fig 3: Removing/Installing Battery
    GC0084083Courtesy of CHRYSLER LLC
  6. Disconnect both cables from battery (3).
  7. Remove battery (3).
    Fig 4: Removing/Installing Battery Tray
    GC0098571Courtesy of CHRYSLER LLC
  8. Remove battery tray (1).
  9. Drain cooling system. Refer to Cooling - Standard Procedure .
    Fig 5: Removing/Installing Coolant Reservoir, Power Steering Reservoir, & Windshield Washer Reservoir
    GC0098572Courtesy of CHRYSLER LLC
  10. Remove coolant reservoir (3).
  11. Remove power steering reservoir (2).
  12. Remove windshield washer reservoir (1).
    Fig 6: Removing/Installing Coolant Hoses At Coolant Adapter
    GC0084084Courtesy of CHRYSLER LLC
  13. Remove coolant hoses from coolant adapter (3).
    Fig 7: Removing/Installing Upper Radiator Hose Support
    GC0098573Courtesy of CHRYSLER LLC
  14. Remove grill closure panel.
  15. Remove upper radiator hose support (1).
    Fig 8: Disconnecting/Connecting Fuel Line At Fuel Rail
    GC0084085Courtesy of CHRYSLER LLC
  16. Disconnect engine electrical connectors and reposition harness.
  17. Remove air intake tube from throttle body.
  18. Disconnect fuel line (3) from fuel rail.
    Fig 9: Removing/Installing Throttle Body Support Bracket
    GC0098574Courtesy of CHRYSLER LLC
  19. Remove vacuum lines from throttle body and intake manifold.
  20. Remove harness from intake (2).
  21. Remove throttle body support bracket (1).
    Fig 10: Disconnecting/Connecting Fuel Line At Fuel Rail
    GC0084085Courtesy of CHRYSLER LLC
  22. Disconnect electronic throttle control and manifold flow control valve electrical connectors.
  23. Remove PCV hose (5), and make-up air hose (2) from valve cover.
  24. Remove dipstick.
    Fig 11: Removing/Installing Intake Bolts - Torque Sequence
    GC0098575Courtesy of CHRYSLER LLC
  25. Remove intake bolts (1 - 5) and remove intake.
  26. Disconnect electrical connectors and reposition harness.
  27. Remove accessory drive belt.
    Fig 12: Removing/Installing Power Steering Line Support At Engine Mount
    GC0098576Courtesy of CHRYSLER LLC
  28. Remove power steering line support at engine mount (1) and exhaust manifold.
  29. Remove power steering pump and set aside.
  30. Remove upper idler pulley.
    Fig 13: Removing/Installing Ground Strap
    GC0098577Courtesy of CHRYSLER LLC
  31. Remove ground strap near right tower.
  32. Raise vehicle.
  33. Remove right front tire.
  34. Remove splash shield.
    Fig 14: Identifying Oil Drain Plug
    GC0084086Courtesy of CHRYSLER LLC
  35. Drain oil (2).
    Fig 15: Identifying Inspection Cover
    GC0098578Courtesy of CHRYSLER LLC
  36. Remove inspection cover (1) and mark torque converter to flywheel.
    Fig 16: Removing/Installing Torque Converter Bolts & Lower Bellhousing Bolts
    GC0084087Courtesy of CHRYSLER LLC
  37. Remove torque converter bolts (1).
  38. Remove lower bellhousing bolts (2).
    Fig 17: Removing/Installing A/C Compressor
    GC0084088Courtesy of CHRYSLER LLC
  39. Remove A/C compressor (1) mounting bolts.
  40. Remove generator and lower idler pulley.
    Fig 18: Removing/Installing Crankshaft Position Sensor
    GC0098579Courtesy of CHRYSLER LLC
  41. Disconnect crankshaft position sensor electrical connector and remove crankshaft position sensor (2).
    Fig 19: Removing/Installing Engine Lift Chain
    GC0084089Courtesy of CHRYSLER LLC
  42. Remove exhaust variable valve timing solenoid.
  43. Install engine lift chain (1) as shown in illustration to cylinder head.
  44. Connect the chain to the rear engine lift hook.
  45. Install engine lifting crane.
    Fig 20: Removing/Installing Right Engine Mount
    GC0098580Courtesy of CHRYSLER LLC
  46. Remove right engine mount through bolt (4).
  47. Remove engine mount adapter retaining bolts (3) and mount adapter (2).
  48. Lift engine from engine compartment.
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