TANK, Fuel: Installation: Installation

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: FUEL TANK STRAPS

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Install fuel tank straps.

Fig 2: LOWER FUEL TANK
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Raise fuel tank into position.
Position fuel tank straps. Tighten fuel tank strap bolts to 47 N.m (34.5 ft. lbs.). Remove transmission jack. Ensure straps are not twisted or bent.

Fig 3: PARK BRAKE CABLE
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Install parking brake cable.

Fig 4: PARK BRAKE CABLE
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Install parking brake cable.

Fig 5: FILLER TUBE VENT LINE
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Connect filler tube recirculation vent line and purge line.

Fig 6: FILLER TUBE TANK CONNECTION
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Connect fuel fill tube to tank inlet. Tighten hose clamp to 4.1 N.m (38 in. lbs.).

Fig 7: EVAP LINE
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Connect vapor canister line.

Fig 8: LEFT SIDE SPLASH SHIELD
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Install splash shield.

Fig 9: RIGHT SIDE SPLASH SHIELD
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Install splash shield.
Install exhaust system

Fig 10: LOCK RING TOOL
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While holding the pump module in position, install lock ring and use special tool Spanner Wrench #9340 to tighten lock ring.
Connect electrical connector and lock the connector.
Connect the fuel line. Refer to QUICK-CONNECT FITTINGS .

Fig 11: MODULE COVER
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Install plastic cover.

Fig 12: REAR SEAT IN PLACE
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Install rear cushion.
Install the negative battery cable.
Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
Fill fuel tank with clean fuel. Use the Scan Tool to pressurize the system and check for leaks.