LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 12 (Steering System) >> Gear >> TIE ROD, Steering >> Diagnosis and Testing >> Tie Rod >> Outer Tie Rod

Outer Tie Rod

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle. Refer to Vehicle Quick Reference/Hoisting - Standard Procedure .
  2. Remove the front wheels. Refer to Tires and Wheels - Removal .
  3. Install two standard wheel mounting nuts, flat side to rotor, diagonally opposite to each on the rotor.
    Fig 1: Attaching Magnetic Dial Indicator To Inside Or Outside Of Brake Rotor
    GC0095805Courtesy of CHRYSLER LLC
  4. Attach a magnetic dial indicator (2) to the inside or outside of the brake rotor, then align the dial indicator's contact pointer (1) with the direction of the stud axis and touch the outer tie rod.
  5. Zero the dial indicator. (3)
    Fig 2: Checking For Outer Tie Rod Free-Play
    GC0080539Courtesy of CHRYSLER LLC
    NOTE: When checking free-play, DO NOT rotate the tie rod. Just because a tie rod rotates easily does not mean that it is necessarily faulty. Using more than light hand pressure will result in a false reading.
  6. Grasp the outer tie rod near the ball stud and attempt to move the tie rod straight up and down using light hand pressure. (Less than 10 lbs. of force.)
  7. Measure and record any tie rod free-play movement.
  8. Remove the magnetic dial indicator.
  9. Remove the standard wheel mounting nuts from the two studs.

If the free-play in the tie rod exceeds 0.05 mm (.002 in.), replace the outer tie rod. See Steering/Gear/TIE ROD, Steering - Removal . If the free-play is less than 0.05 mm (.002 in.) at the outer tie rod check the inner tie rod for free-play. Refer to the following procedure.