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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> DTCS P0533 To P0694 - Gas >> P0645-A/C Clutch Relay Circuit >> Diagnostic Test

Diagnostic Test

  1. A/C CLUTCH OPERATION 
    NOTE: The DTC must not be active for the actuator test to operate properly, clear all DTC before continuing.
    1. Ignition on, engine not running.
    2. With a scan tool in the Powertrain Actuators, actuate the A/C Clutch

      Is the A/C Clutch operating?

      Yes 

      No 

      • Go to step  2
  2. A/C CLUTCH CONTROL OPERATION FROM THE PCM 
    1. Turn the ignition off.
    2. Disconnect the TIPM C1 harness connector.
    3. Turn the ignition on.
    4. Using the scan tool in the Powertrain Actuators, actuate the A/C Clutch
    5. With a 12-volt test light connected to battery voltage, probe the A/C Clutch Control circuit in the TIPM C1 harness connector.

      Does the test light illuminate brightly and flash on and off?

      Yes 

      No 

      • Go to step  3
  3. (C28) A/C CLUTCH CONTROL CIRCUIT SHORTED TO BATTERY VOLTAGE 
    Fig 1: Checking A/C Clutch Control Circuit
    GC0116968Courtesy of CHRYSLER LLC
    1. Stop the A/C Clutch actuation.
    2. Turn the ignition off.
    3. Disconnect the PCM C3 harness connector.
    4. Turn the ignition on.
    5. Measure the voltage of the (C28) A/C Clutch Control circuit at the TIPM C1 harness connector.

      Does the voltmeter indicate voltage present?

      Yes 

      No 

      • Go to step  4
  4. (C28) A/C CLUTCH CONTROL CIRCUIT OPEN 
    Fig 2: Checking A/C Clutch Control Circuit
    GC0117321Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
      CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install PCM Pinout Box 8815 to perform diagnosis.
    2. Measure the resistance of the (C28) A/C Clutch Control circuit from the TIPM harness connector to the appropriate terminal of special tool #8815.

      Is the resistance below 5.0 ohms?

      Yes 

      • Go to step  5

      No 

  5. (C28) A/C CLUTCH CONTROL CIRCUIT SHORTED TO GROUND 
    Fig 3: Checking A/C Clutch Control Circuit
    GC0116969Courtesy of CHRYSLER LLC
    1. Measure the resistance between ground and the (C28) A/C Clutch Control circuit in the TIPM C1 harness connector.

      Is the resistance below 100 ohms?

      Yes 

      No 

      • Go to step  6
  6. PCM 
    NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.
    1. Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.

      Were there any problems found?

      Yes 

      No