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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Injection, 2.4L Gas >> INJECTOR(S), Fuel >> Removal >> 2.4L

INJECTOR(S), Fuel: Removal: 2.4L

Fig 1: Fuel Rail
GC0115165Courtesy of CHRYSLER LLC
1 - FUEL INJECTOR
2 - FUEL TEST PORT
WARNING: Risk of injury to eyes and skin from contact with fuel, Wear protective clothing and eye protection. Risk of poisoning from inhaling and swallowing fuel. Pour fuel only into appropriately marked OSHA approved containers. Failure to comply may result in serious or fatal injury.
  1. Release fuel system pressure. See Fuel System/Fuel Delivery - Standard Procedure .
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE: Wrap shop towels around hose to catch any gasoline spillage.
  5. Disconnect fuel supply tube from rail. Refer to FITTING, Quick Connect .
  6. Remove the Intake Manifold. Refer to Engine/Manifolds/MANIFOLD, Intake - Removal .
  7. Disconnect electrical connectors from fuel injectors.
  8. Remove bolts holding fuel rail.
  9. Remove the fuel rail and injectors.
  10. Remove injectors from the fuel rail.