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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L Engine (Service Information) >> Turbocharger System >> COOLER and HOSES, Charge Air >> Removal >> Charge Air Cooler

Charge Air Cooler

Fig 1: Upper Radiator Closure Panel and Center Brace
GC0114207Courtesy of CHRYSLER LLC
1 - UPPER RADIATOR CLOSURE PANEL
2 - CENTER BRACE
  1. Drain cooling system. Refer to Cooling - Standard Procedure .
  2. Remove air cleaner housing. See Engine/Air Intake System/BODY, Air Cleaner - Removal .
  3. Disconnect negative battery cable.
  4. Disconnect positive battery cable.
  5. Remove battery and battery tray. Refer to Electrical/Battery System/BATTERY - Removal .
  6. Remove grille. Refer to Body/Exterior/GRILLE - Removal .
  7. Remove upper radiator closure panel (1) and center brace (2). Refer to Body/Exterior/CROSSMEMBER, Radiator - Removal .
    Fig 2: Cooling Module
    GC0114211Courtesy of CHRYSLER LLC
    1 - RADIATOR FAN FASTENERS
    2 - CHARGE AIR COOLER FASTENERS
    3 - RADIATOR FAN CONNECTOR
    4 - CHARGE AIR COOLER
  8. Remove front bumper fascia. Refer to Frame and Bumpers/Bumpers/FASCIA, Front - Removal .
  9. Remove front bumper. Refer to Frame and Bumpers/Bumpers/REINFORCEMENT, Bumper - Removal .
  10. Loosen charge air cooler hose clamps. Disconnect charge air cooler hoses.
  11. Remove radiator fan. Refer to Cooling/Engine/FAN, Cooling - Removal .
  12. Remove charge air cooler fasteners (2).
  13. Remove radiator. Refer to Cooling/Engine/RADIATOR, Engine Cooling - Removal .
  14. Remove charge air cooler.
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