LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L Engine (Service Information) >> Turbocharger System >> COOLER and HOSES, Charge Air >> Installation >> Charge Air Cooler

Charge Air Cooler

Fig 1: Charge Air Cooler Locating Tab
GC0114233Courtesy of CHRYSLER LLC
1 - LOCATING TAB
2 - LOWER RADIATOR SUPPORT CROSSMEMBER
3 - RADIATOR MOUNT BUSHING
4 - CHARGE AIR COOLER
  1. Position charge air cooler to mounting location.
    NOTE: When lowering radiator, make sure lower radiator pins engage properly through charge air cooler tabs .
  2. Install radiator. Refer to Cooling/Engine/RADIATOR, Engine Cooling - Installation .
  3. Install fasteners attaching charge air cooler to radiator. Tighten fasteners to 8 N.m (70 in. lbs.).
  4. Install radiator fan. Refer to Cooling/Engine/FAN, Cooling - Installation .
  5. Connect charge air cooler hoses. Tighten hose clamps to 1.7 N.m (15 in. lbs.).
  6. Install front bumper. Refer to Frame and Bumpers/Bumpers/REINFORCEMENT, Bumper - Installation .
  7. Install front bumper fascia. Refer to Frame and Bumpers/Bumpers/FASCIA, Front - Installation .
  8. Install upper radiator closure panel and center brace. Refer to Body/Exterior/CROSSMEMBER, Radiator - Installation .
  9. Install grille. Refer to Body/Exterior/GRILLE - Installation .
  10. Install battery tray and battery. Refer to Electrical/Battery System/BATTERY - Installation .
  11. Connect positive battery cable.
  12. Connect negative battery cable.
  13. Install air cleaner housing. See Engine/Air Intake System/BODY, Air Cleaner - Installation .
  14. Fill cooling system. Refer to Cooling - Standard Procedure .