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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L Engine (Service Information) >> Manifolds >> MANIFOLD, Intake >> Removal >> Upper Intake Manifold >> Turbo

Upper Intake Manifold: Turbo

Fig 1: IAT Sensor
GC0114687Courtesy of CHRYSLER LLC
NOTE: This engine could be equipped with an aluminum Intake manifold or a plastic intake manifold.
  1. Disconnect negative battery cable.
  2. Disconnect the inlet air temperature (IAT) sensor (2) connector.
  3. Disconnect the throttle inlet pressure (TIP) hose (3.
    Fig 2: Charge Air Cooler Hoses
    GC0114453Courtesy of CHRYSLER LLC
  4. Disconnect charge air cooler hose at throttle body (1).
  5. Disconnect idle air control (IAC) motor and throttle position sensor connectors.
    Fig 3: MAP Sensor
    GC0114688Courtesy of CHRYSLER LLC
  6. Disconnect the MAP sensor connector (1).
    Fig 4: Throttle Control Shield
    GC0114689Courtesy of CHRYSLER LLC
  7. Remove the throttle control shield.
    Fig 5: Throttle Cables
    GC0114680Courtesy of CHRYSLER LLC
  8. Remove the throttle cable from the throttle body lever.
  9. If equipped with speed control, remove speed control cable from the throttle lever by sliding clasp out hole used for throttle cable.
    Fig 6: Throttle Cable Bracket
    GC0114690Courtesy of CHRYSLER LLC
  10. Remove the 2 screws for the throttle cable bracket.
  11. Reposition throttle cable bracket .
  12. Remove intake manifold cover.
    NOTE: To remove intake manifold cover, start with clips near throttle body.
    Fig 7: Vacuum Hoses
    GC0114691Courtesy of CHRYSLER LLC
  13. Disconnect brake booster hose (3) and PCV hose (3) from intake manifold.
  14. Disconnect purge solenoid hose (1) from throttle body.
    Fig 8: Support Bracket
    GC0114692Courtesy of CHRYSLER LLC
  15. Remove upper intake manifold support bracket (2).
  16. Remove upper intake manifold fasteners (1).
  17. Remove upper intake manifold.
    Fig 9: Cover Lower Intake Manifold Openings
    GC0114686Courtesy of CHRYSLER LLC
  18. If further service is required, cover the lower intake manifold openings (1) to prevent foreign materials from entering the engine.