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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L Engine (Service Information) >> Manifolds >> MANIFOLD, Intake >> Removal >> Upper Intake Manifold >> Non-Turbo

Upper Intake Manifold: Non-Turbo

Fig 1: Positive Crankcase Ventilation
GC0114678Courtesy of CHRYSLER LLC
  1. Disconnect inlet air temperature sensor and make-up air hose (1) from clean air hose.
    Fig 2: Clean Air Hose
    GC0114679Courtesy of CHRYSLER LLC
  2. Remove air cleaner housing (1) and clean air hose assembly.
  3. Disconnect negative cable from battery.
    Fig 3: Throttle Cables
    GC0114680Courtesy of CHRYSLER LLC
  4. Remove throttle and speed control cables from throttle lever and bracket.
    Fig 4: MAP Sensor
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  5. Disconnect manifold absolute pressure (MAP) sensor (1).
    Fig 5: Idle Air Control (IAC) Motor and Throttle Position Sensor (TPS) Wiring Connectors
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  6. Disconnect idle air control (IAC) motor (1) and throttle position sensor (TPS) (3) wiring connectors.
    Fig 6: Proportional Purge Hoses
    GC0114683Courtesy of CHRYSLER LLC
  7. Disconnect proportional purge hoses (1).
    Fig 7: Brake Booster Hose
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  8. Disconnect brake booster hose.
  9. Disconnect PCV hose from intake manifold.
    Fig 8: INTAKE MANIFOLD SUPPORT
    GC0114685Courtesy of CHRYSLER LLC
  10. Remove rear intake manifold support bracket (1).
  11. Remove upper intake manifold fasteners.
  12. Remove upper intake manifold.
    Fig 9: Cover Lower Intake Manifold Openings
    GC0114686Courtesy of CHRYSLER LLC
  13. If further service is required, cover the lower intake manifold openings to prevent foreign materials from entering the engine.