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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.4L Engine (Service Information) >> Lubrication >> PAN, Oil >> Installation >> Installation

PAN, Oil: Installation: Installation

Fig 1: Oil Pan Sealing
GC0114644Courtesy of CHRYSLER LLC
1 - SEALER LOCATIONS
  1. Apply Mopar® Engine RTV GEN II at the oil pump to engine block parting lines (1) .
    Fig 2: Oil Pan
    GC0114643Courtesy of CHRYSLER LLC
    1 - OIL FILTER
    2 - OIL PAN GASKET
    3 - OIL PAN
    4 - ADAPTER GASKET
    5 - OIL FILTER ADAPTER
  2. Install oil pan gasket (2) to the block.
  3. Install oil pan (3). Tighten screws to 12 N.m (105 in. lbs.).
  4. Install oil filter adapter (5) and gasket (4) . Tighten screws to 12 N.m (105 in. lbs.).
  5. Turbocharger Equipped Vehicles: 
    • Replace oil cooler seal
    • Lubricate seal and position oil cooler to oil filter adapter, aligning notch to tab
    • Install oil cooler connector bolt. Torque connector bolt to 55 N.m (41 ft. lbs.).
    Fig 3: Oil Filter and Drain Plug
    GC0114645Courtesy of CHRYSLER LLC
    1 - OIL FILTER
    2 - DRAIN PLUG
  6. Install oil drain plug (2) and oil filter (1).
    Fig 4: Structural Collar and Bending Strut - (Automatic Transaxle Equipped)
    GC0114646Courtesy of CHRYSLER LLC
    1 - TRANSAXLE
    2 - STRUCTURAL COLLAR
    3 - OIL PAN
    4 - BENDING STRUT
  7. Install structural collar (2). See Engine/Engine Block/COVER, Structural Dust - Installation .
    Fig 5: Pencil Strut
    GC0114647Courtesy of CHRYSLER LLC
    1 - NUT
    2 - PENCIL STRUT
    3 - NUT
    4 - FLAT WASHER
    5 - LOWER TORQUE STRUT
  8. Install lower torque strut (5). See Engine/Engine Mounting/STRUT, Torque - Installation .
  9. Turbocharger Equipped Vehicles:  Install turbocharger to charge air cooler hose assembly. See Engine/Turbocharger System/COOLER and HOSES, Charge Air - Installation .
    Fig 6: Engine Oil Dipstick and Fill Locations
    GC0114648Courtesy of CHRYSLER LLC
    1 - ENGINE OIL FILL
    2 - COOLANT RECOVERY CONTAINER
    3 - ENGINE OIL DIPSTICK
    4 - COOLANT PRESSURE CAP
  10. Lower vehicle and fill engine crankcase (1) with proper oil to correct level (3).
  11. Start engine and check for leaks.