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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System >> CONVERTER, Catalytic >> Installation >> Pre Catalytic Converter

Pre Catalytic Converter

Fig 1: PRE-CATALYTIC CONVERTER
GC0115072Courtesy of CHRYSLER LLC
1 - TURBOCHARGER
2 - GASKET
3 - CLAMP BOLT
4 - CLAMP
5 - PRE-CATALYTIC CONVERTER
6 - BRACKET
7 - BOLTS
  1. Position gasket on turbocharger
  2. Position pre-catalytic converter (5) to turbocharger (1).
  3. Install bracket (6) and mounting bolts (7). Do not torque at this time.
  4. Install clamp (4) and clamp bolt (3). Hand tighten clamp bolt (3) at this time.
  5. Insure clamp (4) is seated on both turbocharger and pre-catalytic converter. Tap clamp (4) if necessary.
  6. While holding pressure on the clamp toward the turbocharger, tighten clamp bolt (3) to 15 N.m (8.8 in. lbs.).
    Fig 2: Downstream 1/2 Oxygen Sensor - Typical
    GC0115073Courtesy of CHRYSLER LLC
    1 - DOWN STREAM O2 SENSOR
    2 - UP STREAM O2 SENSOR
  7. Install catalytic converter. See Exhaust System/CONVERTER, Catalytic - Installation 
  8. Connect oxygen sensor electrical connectors (1, 2).