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Charging A Completely Discharged Battery - Spiral Cell Battery

WARNING: Never exceed 14.4 volts when charging a spiral cell battery. Personal injury and/or battery damage may result.

The following procedure should be used to recharge a completely discharged battery. Unless this procedure is properly followed, a good battery may be needlessly replaced.

Fig 1: Battery Load Tester
GC0098491Courtesy of CHRYSLER LLC
  1. Measure the voltage at the battery posts with a voltmeter, accurate to 1/10 (0.10) volt. Refer to Battery Removal and Installation for access instructions. If the reading is below ten volts, the battery charging current will be low. It could take several hours before the battery accepts a current greater than a few milliamperes. Such low current may not be detectable on the ammeters built into many battery chargers.
  2. Disconnect and isolate the battery negative cable. Connect the OTC One Step Battery Analyzer and Charger special tool number OT-3641 or equivalent.
    NOTE: Some battery chargers are equipped with polarity-sensing circuitry. This circuitry protects the battery charger and the battery from being damaged if they are improperly connected. If the battery state-of-charge is too low for the polarity-sensing circuitry to detect, the battery charger will not operate. This makes it appear that the battery will not accept charging current. See the instructions provided by the manufacturer of the battery charger for details on how to bypass the polarity-sensing circuitry.
  3. Battery chargers vary in the amount of voltage and current they provide. The amount of time required for a battery to accept measurable charging current at various voltages is shown in the Charge Rate Table. If the charging current is still not measurable at the end of the charging time, the battery is faulty and must be replaced. If the charging current is measurable during the charging time, the battery may be good and the charging should be completed in the normal manner.
SPIRAL-PLATE BATTERY CHARGE RATE TABLE

Voltage Minutes
14.4 volts maximum up to 10 minutes
13.0 to 14 volts up to 20 minutes
12.9 volts or less up to 30 minutes