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Home >> Chrysler >> 2009 >> PT Cruiser Limited >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Mechanical Brake System - Base (Service Information) >> Hydraulic/Mechanical >> ROTOR, Brake >> Removal >> Front Brake Rotor

Front Brake Rotor

NOTE: Before proceeding. See Brakes - Warning  or Brakes - Caution .
  1. Raise and support the vehicle. Refer to Vehicle Quick Reference/Hoisting - Standard Procedure
    Fig 1: TIRE AND WHEEL MOUNTING
    GC0083116Courtesy of CHRYSLER LLC
  2. Remove the wheel mounting nuts (3), then the tire and wheel assembly.
    NOTE: In some cases, it may be necessary to retract the caliper piston in its bore a small amount in order to provide sufficient clearance between the pads and the rotor to easily remove the caliper from the knuckle. This can usually be accomplished before the guide pin bolts are removed, by grasping the inboard side of the caliper and pulling outward working with the guide pins, thus retracting the piston. Never push on the piston directly as it may get damaged.
    Fig 2: Caliper/Adapter Mounting
    GC0114095Courtesy of CHRYSLER LLC
    1 - STEERING KNUCKLE
    2 - DISC BRAKE CALIPER
    3 - DISC BRAKE CALIPER ADAPTER
    4 - BRAKE ROTOR
  3. Remove the two bolts securing disc brake caliper adapter (3) to the steering knuckle (1).
  4. Remove the disc brake caliper (2) and adapter (3) from the knuckle as an assembly. Hang the assembly out of the way using wire or a bungee cord. Use care not to overextend the brake hose when doing this.
    Fig 3: VENTED BRAKE ROTOR MOUNTING
    GC0079735Courtesy of CHRYSLER LLC
  5. Remove any clips (3) retaining the brake rotor (2) to the wheel studs.
  6. Slide the brake rotor (2) off the hub and bearing (1).