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HOSE, Power Steering, Pressure: Installation: Right-Hand-Drive

  1. Install pressure hose in engine compartment from underneath.
    NOTE: Always use a NEW O-ring on the end of the pressure hose.
  2. Lubricate NEW O-ring on steering gear end of pressure hose with clean power steering fluid.
    Fig 1: POWER STEERING HOSE ROUTING - RHD
    GC0080559Courtesy of CHRYSLER LLC
  3. Install gear end of pressure hose (5) into steering gear port. Do not tighten tube nut at this time. 
  4. Route pressure hose along left side of engine cradle. Position pressure hose routing clamp, then install screw (7) through clamp, securing hose to left side of engine cradle.
  5. Route pressure hose along front of engine cradle. Install screw (2) through routing clamp securing hose to front of engine cradle.
  6. Tighten pressure hose tube nut (5) at steering gear to 47 N.m (35 ft. lbs.).
  7. Install belly pan. Refer to Body/Exterior/BELLY PAN - Installation
  8. Lower vehicle.
    NOTE: Always use a NEW O-ring on the end of the pressure hose.
  9. Lubricate NEW O-ring on power steering pump end of pressure hose with clean power steering fluid.
    Fig 2: PRESSURE HOSE AT PUMP - 2.7L/3.5L
    GC0080547Courtesy of CHRYSLER LLC
  10. 2.7L/3.5L Engines - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.).
    Fig 3: PRESSURE HOSE AT PUMP - 5.7L/6.1L
    GC0080550Courtesy of CHRYSLER LLC
  11. 5.7L/6.1L Engines - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.).
    Fig 4: PRESSURE HOSE AT PUMP - 3.0L DIESEL
    GC0080553Courtesy of CHRYSLER LLC
  12. 3.0L Diesel Engine - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.).
  13. Install air cleaner housing and inlet tube. Refer to Engine/Air Intake System/BODY, Air Cleaner - Installation
    Fig 5: BATTERY AND CABLES
    GC0079763Courtesy of CHRYSLER LLC
  14. Connect battery negative cable (2) to battery post. It is important that this is performed properly. Refer to Electrical - Engine Systems/Battery System - Standard Procedure
  15. Fill and bleed power steering system. See Steering - Standard Procedure