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HOSE, Power Steering, Pressure: Installation: All-Wheel-Drive

  1. Install pressure hose in engine compartment from underneath.
    Fig 1: HOSES AT AWD GEAR
    GC0080536Courtesy of CHRYSLER LLC
    NOTE: Always use a NEW O-ring on the end of the pressure or return hose at the gear.
  2. Lubricate NEW O-ring on steering gear end of pressure hose with clean power steering fluid.
  3. Insert pressure hose into steering gear (2) port and install tube nut (3). Do not tighten tube nut at this time. 
  4. Lubricate NEW O-ring on steering gear end of return hose with clean power steering fluid.
  5. Insert return hose into steering gear (2) port and install tube nut (1). Do not tighten tube nut at this time. 
    Fig 2: HOSE MOUNTING BRACKET TO CRADLE
    GC0080378Courtesy of CHRYSLER LLC
  6. Route pressure hose along left side of engine cradle. Install screw through routing clamp and secure hose to left side of engine cradle.
  7. Route pressure hose along front of engine cradle. Install screw through routing clamp (1) and secure hose to front of engine cradle (2).
    Fig 3: HOSES AT AWD GEAR
    GC0080536Courtesy of CHRYSLER LLC
  8. Tighten pressure (3) and return (1) hose tube nuts at steering gear (2) to 47 N.m (35 ft. lbs.).
  9. Install belly pan. Refer to Body/Exterior/BELLY PAN - Installation
  10. Lower vehicle.
    NOTE: Always use a NEW O-ring on the end of the pressure hose.
  11. Lubricate NEW O-ring on power steering pump end of pressure hose with clean power steering fluid.
    Fig 4: PRESSURE HOSE AT PUMP - 3.5L
    GC0080547Courtesy of CHRYSLER LLC
  12. 3.5L Engine - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.).
    Fig 5: PRESSURE HOSE AT PUMP - 5.7L/6.1L
    GC0080550Courtesy of CHRYSLER LLC
  13. 5.7L/6.1L Engine - Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.).
  14. Install air cleaner housing and inlet tube. Refer to Engine/Air Intake System/BODY, Air Cleaner - Installation
    Fig 6: BATTERY AND CABLES
    GC0079763Courtesy of CHRYSLER LLC
  15. Connect battery negative cable (2) to battery post. It is important that this is performed properly. Refer to Electrical - Engine Systems/Battery System - Standard Procedure
  16. Fill and bleed power steering system. See Steering - Standard Procedure