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PAN, Oil: Installation: Installation

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Fig 1: T-Joint RTV Application
GC0080323Courtesy of CHRYSLER LLC
1 - Front Cover T-Joints
2 - Rear Oil Retainer T-Joints
  1. Clean the oil pan gasket mating surface of the engine block and oil pan.
    NOTE: Mopar® Engine RTV must be applied to the 4 T-joints, (area where the front cover, rear retainer and oil pan gasket meet). The bead of RTV should cover the bottom of the gasket. This area is approximately 4.5 mm x 25 mm in each of the 4 T-joint locations.
  2. Apply Mopar® Engine RTV at the 4 T- joints (1, 2).
    NOTE: When the oil pan is removed, a new oil pan gasket/windage tray assembly must be installed, the old gasket cannot be reused.
  3. Install a new oil pan gasket/windage tray assembly.
  4. If removed, reinstall the oil pump pickup tube with a new O-ring and tighten the pickup tube retainers to 28 N.m (21 ft. lbs.).
    Fig 2: Oil Pan Torque Sequence
    GC0095578Courtesy of CHRYSLER LLC
    NOTE: The horizontal M10 fasteners are 5 mm longer in length, and must be reinstalled in original locations.
    NOTE: New M6 fasteners must be used when reinstalling the oil pan. Do not reuse the old M6 fasteners.
  5. Align the rear of the oil pan with the rear face of the engine block and install the M10 and M6 oil pan retainers finger tight.
  6. Using the sequence shown in illustration, tighten the M6 bolts to 5 N.m (44 in. lbs.).
  7. Using the sequence shown in illustration, tighten the M10 bolts to 54 N.m (39 ft. lbs.).
  8. Using the sequence shown in illustration, tighten the M6 bolts to 12 N.m (9 ft. lbs.).
  9. Lower the vehicle.
    Fig 3: Engine Lift Fixture & Adapter
    GC0094863Courtesy of CHRYSLER LLC
  10. Using the Engine Lift Fixture 8984A (1), Engine Lift Adapter 8984-UPD (2) and the Engine Support Fixture 8534B (3) lower the engine into position and remove.
    Fig 4: Engine Mount Nuts
    GC0094862Courtesy of CHRYSLER LLC
  11. Raise and support the vehicle.
  12. Install the engine mount nuts (1, 2) and tighten to 95 N.m (70 ft. lbs.).
  13. Install the engine oil dipstick and tube.
    Fig 5: Gear Mounting Bolts
    GC0080538Courtesy of CHRYSLER LLC
  14. Position the steering gear (2), install mounting bolts (1) and tighten to 95 N.m (70 ft. lbs.).
  15. Lower the vehicle.
  16. Install the intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Installation .
  17. Fill the engine oil.
  18. Install the oil filter.
    Fig 6: Front Belly Pan
    GC0081849Courtesy of CHRYSLER LLC
  19. Install the belly pan (2).
    Fig 7: Battery System Components & PDC Cover
    GC0080006Courtesy of CHRYSLER LLC
  20. Connect the negative battery cable (3).
  21. Start engine and check for leaks.
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