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2.4L Turbo

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/ Installing Starter - 2.4L Turbo
GC0021927Courtesy of DAIMLERCHRYSLER CORP.
  1. Install starter. See Fig 1.
  2. Install the lower starter bolt and tighten bolt to 54 N.m (40 ft. lbs.).
  3. Connect the positive battery cable and tighten nut to 10 N.m (90 in. lbs.).
  4. Connect and lock the solenoid electrical connector.
    Fig 2: Structural Collar And Bending Strut (Automatic Transaxle Equipped)
    GC0019460Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSAXLE
    2 - STRUCTURAL COLLAR
    3 - OIL PAN
    4 - BENDING STRUT
  5. Install the Structural Collar, (Refer to ENGINE/ENGINE BLOCK/STRUCTURAL COVER - INSTALLATION) . See Fig 2.
    Fig 3: Power Steering Line Mounting - 2.4L Turbo
    GC0021930Courtesy of DAIMLERCHRYSLER CORP.
    1 - Lower Inner Cooler Tube
    2 - Power Steering Lines
    3 - Mounting Studs
  6. Locate the power steering lines.
  7. Install the studs that hold the power steering lines and tighten to 61 N.m (45 ft. lbs.). See Fig 3.
    Fig 4: Inner Cooler Lower Tube Mounting - 2.4L Turbo
    GC0021932Courtesy of DAIMLERCHRYSLER CORP.
    1 - Lower Inner Cooler Tube
    2 - Power Steering Line Brackets
    3 - Studs
  8. Tighten nuts that hold the inner cooler lower tube. See Fig 4.
    Fig 5: Inner Cooler Lower Hose - 2.4L Turbo
    GC0021931Courtesy of DAIMLERCHRYSLER CORP.
  9. Install the inner cooler lower hose to the inner cooler and tighten clamp. See Fig 5.
    Fig 6: Upper Starter Bolt - 2.4L Turbo
    GC0021929Courtesy of DAIMLERCHRYSLER CORP.
  10. Lower vehicle.
  11. Pushing the inner cooler hose up and out of the way and install the upper starter bolt and ground wire and tighten bolt to 54 N.m (40 ft. lbs.). See Fig 6.
  12. Install the air cleaner box.
  13. Tighten air cleaner hose clamp.
    Fig 7: Removing/Installing Battery Negative Cable
    GC0020023Courtesy of DAIMLERCHRYSLER CORP.
  14. Connect the negative battery cable. See Fig 7.