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2.4L Turbo

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Throttle Body Gasket- 2.4L Turbo
GC0021673Courtesy of DAIMLERCHRYSLER CORP.
  1. Discard old gasket and clean intake manifold surface.
    Fig 2: Throttle Body - 2.4L Turbo
    GC0021672Courtesy of DAIMLERCHRYSLER CORP.
  2. Install the throttle body.
    Fig 3: Throttle Body Bolts - 2.4L Turbo
    GC0021671Courtesy of DAIMLERCHRYSLER CORP.
  3. Install the 3 bolts to the throttle body and tighten to 12 +/-2.25 N.m (105 in. lbs.).
  4. Connect the purge hose to the throttle body.
  5. Connect the throttle body inlet hose to the throttle body and tighten clamp.
    Fig 4: Throttle Cables
    GC0021675Courtesy of DAIMLERCHRYSLER CORP.
  6. Install bracket.
  7. Install the 2 screws for the throttle cable bracket and tighten to N.m 12 +/-2.25 (105 in. lbs.).
  8. If equipped with speed control, install speed control cable to the throttle cam by sliding clasp in the hole used for throttle cable.
  9. Install the throttle cable to the throttle body cam.
    Fig 5: Throttle Control Shield - 2.4L Turbo
    GC0021640Courtesy of DAIMLERCHRYSLER CORP.
  10. Install the throttle control shield.
  11. Connect and lock the electrical connectors from the idle air control motor and throttle position sensor.
  12. Connect and lock the electrical connector for the inlet air temperature sensor.
  13. Connect the negative battery cable.
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