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Throttle Body: Installation: 2.0/2.4L

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Throttle Body Removal/Installation
GC0021667Courtesy of DAIMLERCHRYSLER CORP.
  1. Attach electrical connectors to idle air control motor and throttle position sensor.
  2. Make sure that the throttle body gasket is in place in the manifold.
    Fig 2: Throttle Body Bolts
    GC0021666Courtesy of DAIMLERCHRYSLER CORP.
  3. Position throttle body on intake and install mounting bolts. Do Not tighten bolts at this time.
  4. Install throttle cable bracket. Do Not tighten bolts at this time.
  5. Tighten throttle body bolts to 12 +/-2.25 N.m (105 +/-20 in. lbs.) torque.
  6. Tighten throttle cable bracket bolts to 12 +/-2.25 N.m (105 +/-20 in. lbs.) torque.
    Fig 3: Throttle Cable Attachment To Throttle Body
    GC0021664Courtesy of DAIMLERCHRYSLER CORP.
  7. Install EVAP purge hose to throttle body nipple.
  8. Install cable housing(s) retainer tabs into bracket.
  9. Install throttle body cables by rotating the throttle cam forward to the wide open position.
  10. Install throttle control shield.
  11. Install the negative battery cable.
  12. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
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