Throttle Body: Installation: 1.6L

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The electrical connector must be pointed toward the front of vehicle and purge nipple must be in the up position for proper orientation of the throttle body.

Fig 1: Throttle Body Seal

Courtesy of DAIMLERCHRYSLER CORP.

Make sure that the mating surfaces for the throttle body and intake manifold are clean.

Fig 2: Throttle Body Seal Installed
Courtesy of DAIMLERCHRYSLER CORP.
When installing the throttle body making sure that the gasket is installed in the throttle body.

Fig 3: Locating Tabs
Courtesy of DAIMLERCHRYSLER CORP.
Align the tabs on the manifold to the pin alignment slots in throttle body, make sure that the purge nipple is pointed up and electrical connector are pointed toward the front of vehicle.

Fig 4: Throttle Body Bolts
Courtesy of DAIMLERCHRYSLER CORP.
Install throttle, install so that the purge nipple is pointing up. The locating tabs on the upper intake will locate the throttle body in the proper orientation.
Install the 4 bolts and tighten the bolts in a cross pattern to 12 N.m (105 in. lbs.).
Install the purge hose.
Connect the electrical connector.
Connect the negative battery cable.
Install the air cleaner cover.