LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 84 (Fuel System) >> Fuel Injection (Except Diesel) >> Fuel Injector >> Installation >> 2.0/2.4L

Fuel Injector: Installation: 2.0/2.4L

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Fuel Injector & Fuel Rail Location
GC0021627Courtesy of DAIMLERCHRYSLER CORP.
1 - FUEL INJECTOR
2 - FUEL TEST PORT
  1. Install the fuel injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 12 N.m (8 ft. lbs.).
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. Refer to QUICK CONNECT FITTING 
  6. Install Intake Manifold. On 1.6L, , (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) or on 2.4L, (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) .
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 3 N.m +/-1 (25 in. lbs. +/-5) torque.