Fuel Rail: Installation: 1.6L

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Fuel Rail & Injectors - 2.4L Turbo

Courtesy of DAIMLERCHRYSLER CORP.

Apply a light coating of clean engine oil to the upper O-ring.
Install injector into cup of fuel rail.
Install retaining clip and check to ensure injector is properly captured.
Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.

Fig 2: Fuel Rail And Fuel Injector
Courtesy of DAIMLERCHRYSLER CORP.
Insert fuel injector nozzles into openings in lower intake manifold. Seat the injectors in place. Tighten fuel rail mounting bolts to 22.5 N.m +/- 3 N.m (200+/-30 in. lbs.).

Fig 3: Injector Connector And Wiring Harness
Courtesy of DAIMLERCHRYSLER CORP.

1 - FUEL INJECTOR ELECTRICAL CONNECTOR

2 - WIRING HARNESS
Attach electrical connectors to fuel injectors, refer to FUEL INJECTOR for electrical connector installation.

Fig 4: Fuel Line
Courtesy of DAIMLERCHRYSLER CORP.
Connect fuel supply tube to fuel rail. (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
Install the wiring harness to the fuel rail brackets.
Connect the negative battery cable.
Use the scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
Install air cleaner assembly cover.