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Section 76 (2.4L DOHC Engine): Pan-Oil: Installation

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Oil Pan Sealing
GC0021250Courtesy of DAIMLERCHRYSLER CORP.
1 - SEALER LOCATIONS
  1. Apply Mopar® Engine RTV GEN II at the oil pump to engine block parting lines (1). See Fig 1.
    Fig 2: Oil Pan
    GC0021249Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL FILTER
    2 - OIL PAN GASKET
    3 - OIL PAN
    4 - ADAPTER GASKET
    5 - OIL FILTER ADAPTER
  2. Install oil pan gasket (2) to the block.
  3. Install oil pan (3). Tighten screws to 12 N.m (105 in. lbs.).
  4. Install oil filter adapter (5) and gasket (4). See Fig 2. Tighten screws to 12 N.m (105 in. lbs.).
  5. Turbocharger Equipped Vehicles:  
    1. Replace oil cooler seal
    2. Lubricate seal and position oil cooler to oil filter adapter, aligning notch to tab
    3. Install oil cooler connector bolt. Torque connector bolt to 55 N.m (41 ft. lbs.).
    Fig 3: Oil Filter and Drain Plug - 2.4L Turbo
    GC0042848Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL FILTER
    2 - DRAIN PLUG
  6. Install oil drain plug (2) and oil filter (1).
    Fig 4: Structural Collar and Bending Strut - (Automatic Transaxle Equipped)
    GC0042845Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSAXLE
    2 - STRUCTURAL COLLAR
    3 - OIL PAN
    4 - BENDING STRUT
  7. Install structural collar (2) (Refer to ENGINE/ENGINE BLOCK/STRUCTURAL COLLAR - INSTALLATION) .
    Fig 5: View Of Pencil Strut Mounting
    GC0042846Courtesy of DAIMLERCHRYSLER CORP.
    1 - NUT
    2 - PENCIL STRUT
    3 - NUT
    4 - FLAT WASHER
    5 - LOWER TORQUE STRUT
  8. Install lower torque strut (5) (Refer to ENGINE/ENGINE MOUNTING/TORQUE STRUT - INSTALLATION)  .
  9. Turbocharger Equipped Vehicles:   Install turbocharger to charge air cooler hose assembly (Refer to EXHAUST SYSTEM/TURBOCHARGER SYSTEM/CHARGE AIR COOLER AND HOSES - INSTALLATION) .
    Fig 6: Engine Oil Dipstick and Fill Locations - 2.4L Turbo
    GC0042849Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE OIL FILL
    2 - COOLANT RECOVERY CONTAINER
    3 - ENGINE OIL DIPSTICK
    4 - COOLANT PRESSURE CAP
  10. Lower vehicle and fill engine crankcase (1) with proper oil to correct level (3).
  11. Start engine and check for leaks.
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