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Tube-Spark Plug: Installation

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Special Tool 8447-1
GC0021489Courtesy of DAIMLERCHRYSLER CORP.
1 - SPECIAL TOOL 8447-1
  1. Clean area around spark plug with Mopar® parts cleaner or equivalent.
  2. Apply Mopar® Stud and Bearing Mount or equivalent to a new tube approximately 1 mm (0.039 in.) from the end in a 3 mm (0.118 in.) wide area.
  3. Remove the spark plug.
  4. Install Special Tool 8447-1 (1) into the spark plug bore. See Fig 1.
    Fig 2: Spark Plug Tube Installation
    GC0021488Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPECIAL TOOL 8447-2
  5. Install sealer end of tube into the cylinder head. Carefully install the tube using Special Tool 8447-2 Installer and mallet until Special Tool 8447-2 (1) bottoms against 8447-1. See Fig 2.
    Fig 3: Special Tool 8447-1
    GC0021487Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPECIAL TOOL 8447-3 (BOLT)
    2 - SPARK PLUG TUBE
  6. Unscrew Special Tool 8447-1 from the spark plug bore. Using the long bolt 8447-3 (1), remove Special Tool 8447-1. See Fig 3.
  7. Install the spark plug.
  8. Install lower intake manifold (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION)  .
  9. Install the cylinder head cover (Refer to ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S)  - INSTALLATION).
  10. Install upper intake manifold (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION)  .
  11. Connect negative battery cable.