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Section 75 (1.6L SOHC Engine): Pan-Oil: Installation

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Oil Pan and Gasket
GC0021553Courtesy of DAIMLERCHRYSLER CORP.
  1. Clean oil pan and all sealing surfaces.
  2. Position new oil pan gasket onto pan.
  3. Install oil pan. See Fig 1.
    Fig 2: Oil Pan Tightening Sequence
    GC0021554Courtesy of DAIMLERCHRYSLER CORP.
  4. Install oil pan fasteners and tighten in sequence. See Fig 2. Torque bolts to 31 N.m (275 in. lbs.).
    Fig 3: Clutch Slave Cylinder
    GC0021552Courtesy of DAIMLERCHRYSLER CORP.
  5. Install the clutch slave cylinder. See Figure.
    Fig 4: Air Conditioning Compressor Lower Bracket
    GC0021550Courtesy of DAIMLERCHRYSLER CORP.
  6. Install air conditioning compressor lower bracket. See Figure.
  7. Install accessory drive belt splash shield.
  8. Install right front wheel.
  9. Lower vehicle.
  10. Fill engine crankcase with the proper oil to correct level. Refer to LUBRICATION & MAINTENANCE for oil capacity and type.
  11. Connect negative battery cable.
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