Section 75 (1.6L SOHC Engine): Manifold-Exhaust: Removal

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Exhaust Manifold, Heat Shield & Gasket

Courtesy of DAIMLERCHRYSLER CORP.

Disconnect negative battery cable.
Disconnect ignition coil and capacitor electrical connectors.
Remove ignition coil and plug wires (Refer to ELECTRICAL/IGNITION CONTROL/IGNITION COIL - REMOVAL) .
Raise vehicle on hoist.
Disconnect exhaust pipe from exhaust manifold.

Fig 2: Heat Shield Bolt
Courtesy of DAIMLERCHRYSLER CORP.
Remove starter heat shield bolt. See Fig 2.
Lower vehicle.

Fig 3: Exhaust Manifold, Heat Shield, and Gasket
Courtesy of DAIMLERCHRYSLER CORP.
Remove exhaust manifold upper heat shield bolts and remove heat shield.
Remove exhaust manifold bolts and remove manifold.