Rear Axle - 210RII: Differential: Disassembly

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Ring Gear Bolts (198)

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Remove differential ring gear-to-case bolts (1).

Fig 2: Ring Gear Removal
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Using brass drift (1), remove ring gear (2).

Fig 3: Bearing Removal
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Remove bearings (2) from the differential case (3) with Puller/Press C-293-PA (5), Adapters C-293-37 (1) and Plug SP-3289 (4).

Fig 4: Roll Pin Removal
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Drive out pinion shaft-to-case roll pin using hammer and suitable punch.

Fig 5: Removing Pinion Shaft
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Using brass drift (2), drive out pinion shaft (1).

Fig 6: Installing Tool 9631
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Install Tool 9631 (1) into differential side gear.

Fig 7: Rotate Differential Gears With 9631
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Rotate Tool 9631 (1) to gain access to and remove pinion gears and thrust washers.

Fig 8: Side Gears and Thrust Washers
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Remove differential side gears (4) and thrust washers (5).