Differential Disassembly

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The differential ring gear is welded to the differential case and is not serviceable separately.

Fig 1: Side Gear and Washer

Courtesy of DAIMLERCHRYSLER CORP.

Rotate differential side gears about case and remove side gears (2) and thrust washers (1).

Fig 2: Pinion Shaft Roll Pin
Courtesy of DAIMLERCHRYSLER CORP.
Using suitable punch, drive pinion shaft roll pin (1) into case until it bottoms.

Fig 3: Pinion Shaft Removal/Installation
Courtesy of DAIMLERCHRYSLER CORP.
Remove pinion shaft (1), pinion gears (3) and thrust washers (2). Drive out and discard pinion shaft roll pin.

Fig 4: Side Bearing Removal (Ring Gear Side)
Courtesy of DAIMLERCHRYSLER CORP.
Using Tool 9676 (1) and Tool 1130 (3), press differential side bearing (2) off of ring gear side and discard.

Fig 5: Side Bearing Removal
Courtesy of DAIMLERCHRYSLER CORP.
Using Tool 9676 (1) and Tool 1130 (3), press differential side bearing (2) off of opposite side and discard.