Differential/Ring Gear Assembly

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Pinion Shaft Removal/Installation

Courtesy of DAIMLERCHRYSLER CORP.

Install pinion shaft (1), pinion gears (3) and thrust washers (2) as shown Fig 1.

Fig 2: Pinion Shaft Roll Pin
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Using suitable punch, install new roll pin and install flush to differential case (1).

Fig 3: Side Gear and Washer
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Install differential side gears and thrust washers (1,2). Rotate into position.

Fig 4: Install Differential Side Bearing (Ring Gear Side)
Courtesy of DAIMLERCHRYSLER CORP.
Using Tool 9666 (1), install new differential side bearing (ring gear side).

Fig 5: Install Differential Side Bearing
Courtesy of DAIMLERCHRYSLER CORP.
Using Tool 9665 (1), install new differential side bearing (opposite side).